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NJ Black Seal
1. What is the primary function of a boiler?
To generate steam or hot water for heating, power, or
industrial processes.
2. The term “Black Seal” in boiler licensing refers to a license for
which type of boiler?
High-pressure boilers.
3. Which of the following is a common cause of boiler tube
failure?
Overheating due to low water levels.
4. What is the minimum water level that should be maintained in a
high-pressure boiler?
As recommended by the manufacturer, typically above the
lowest permissible water gauge mark.
5. What device prevents excessive steam pressure in a boiler?
Safety valve.
6. The function of a boiler economizer is to:
Recover heat from flue gases to preheat feedwater.
7. Which type of boiler is typically used in industrial applications
for high-pressure steam?
Water-tube boiler.
,8. What is the main difference between a fire-tube and a water-tube
boiler?
In a fire-tube boiler, hot gases pass through tubes surrounded
by water; in a water-tube boiler, water passes through tubes
surrounded by hot gases.
9. What is the purpose of a boiler blowdown?
To remove sediment and impurities from the boiler water.
10. Which gas is primarily responsible for corrosion in a boiler
system?
Oxygen.
11. What is the effect of low feedwater conductivity in a
boiler?
Increased risk of scale formation.
12. The term “steam gauge pressure” refers to:
The pressure indicated above atmospheric pressure.
13. What is the purpose of a fusible plug in a boiler?
To melt and release steam in case of low water to prevent
overheating.
14. What is a common symptom of boiler scale?
Reduced heat transfer and increased fuel consumption.
15. Which instrument measures the water level in a boiler?
Water gauge glass.
16. What is the purpose of a boiler drum?
To separate steam from water and collect generated steam.
17. What is a boiler superheater used for?
To increase the temperature of saturated steam to superheated
steam.
18. How often should a boiler safety valve be tested?
At least once per year or as required by code.
, 19. What does “blowdown rate” refer to in boiler operation?
The rate at which water and impurities are removed from the
boiler.
20. Which chemical is commonly used to control boiler water
pH?
Hydrazine or sodium hydroxide.
21. What is the danger of carrying a boiler above its maximum
allowable working pressure?
Risk of explosion.
22. What is the main purpose of a feedwater pump?
To supply water to the boiler at proper pressure.
23. Which type of boiler uses a refractory-lined combustion
chamber?
Fire-tube and some packaged boilers.
24. What is the purpose of a boiler drum separator?
To remove moisture and carryover from steam.
25. What is the common method of controlling boiler steam
pressure?
By adjusting the fuel input or combustion rate.
26. The term “priming” in boilers refers to:
Carryover of water droplets with steam.
27. What is the purpose of a boiler blowoff valve?
To discharge water and sediment safely from the boiler.
28. Which of the following is a sign of a water shortage in a
boiler?
High steam pressure fluctuation and low water gauge reading.
29. What type of fuel is typically used in Black Seal boiler
operations?
Fuel oil, natural gas, or coal.