410E Backhoe Loader
Repair
TECHNICAL MANUAL
TM1611 22JUL10 (ENGLISH)
For complete service information also see:
410E Backhoe Loader Repair (Complete) ......... TM1611
410E Backhoe Loader Operation and Test
(Complete)............................................................ TM1610
POWERTECH® 4.5 L (4045) Engine ................... CTM104
Alternators and Starting Motors ........................ CTM77
Front Wheel Drive Axles APL2025.................... CTM4509
Worldwide Construction
And Forestry Division
LITHO IN U.S.A.
, Introduction
Foreword
This manual is written for an experienced technician.
Technical Manuals are concise guides for specific
Essential tools required in performing certain service work
machines. They are onthejob guides containing only the
are identified in this manual and are recommended for
vital information needed for diagnosis, analysis, testing,
use.
and repair.
Live with safety: Read the safety messages in the
Fundamental service information is available from other
introduction of this manual and the cautions presented
sources covering basic theory of operation, fundamentals
throughout the text of the manual.
of troubleshooting, general maintenance, and basic type
of failures and their causes.
This is the safetyalert symbol. When you see this
symbol on the machine or in this manual, be alert to the See DB1990 Service Publications Catalog to order a
potential for personal injury. complete Technical Manual (TM) or a Technical Manual
Section (TMS). A complete Repair manual includes the
Technical manuals are divided in two parts: repair and following sections:
operation and tests. Repair sections tell how to repair
the components. Operation and tests sections help you • TMS161100 Section 00 General Information
identify the majority of routine failures quickly. • TMS161101 Sections 01—02 Wheels and Axles
• TMS161103 Sections 03—06 Transmission and Engine
Information is organized in groups for the various • TMS161109 Sections 09—11 Steering and Brakes
components requiring service instruction. At the • TMS161116 Sections 16—17 Electrical System and
beginning of each group are summary listings of all Frame
applicable essential tools, service equipment and tools, • TMS161118 Sections 18—20 Operator’s Station and
other materials needed to do the job, service parts kits, Sheet Metal
specifications, wear tolerances, and torque values. • TMS161121 Sections 21, 31, 33 Main Hydraulics
TX,INTR,SS3531 1911DEC961/1
TM1611 (22JUL10) 410E Backhoe Loader
072210
PN=2
, Introduction
John Deere Dealers Steering valve manual check valve change.
Miscellaneous brake valve changes.
IMPORTANT: Please remove this page and route 6. Section 16—17:
through your service department. Torque added to engine coolant temperature switch.
7. Section 18—20:
Listed below is a brief explanation of “WHAT” was change Cab side window torque and thread lock and sealer
and “WHY” it was changed. added. Bushings added to guide on upper rear
These sectionalized manuals were revised to include the window. Air suspension seat procedure added.
following changes: 8. Section 21, 31 and 33:
Torque added to hydraulic pump unloader relief
1. Section 00: valve. Cooler options added. Multipurpose bucket
To include any specifications, oil capacity and and lines added. Shim as required added to bucket
miscellaneous changes. linkstocylinder. Loader control relief valves torques,
2. Section 01—02: graphics and procedure changes. Loader cylinder
Miscellanous wheel specfication changes and service miscellaneous changes.
brake check added. Backhoe linkage changes. Backhoe boom swing lock
3. Section 03—06: arms and locking pin added. Stabilizer valve linkage
Transmission clutch pack bottom of gear to top of updates and serial number breaks. Miscellaneous
drum distance specification change, miscellaneous changes to extentible dipperstick and sideshift frame
changes in charge pump and manifold plate solenoids locking pistons. Backhoe control relief valves torques,
procedures. graphics and procedure changes. Backhoe cylinders
4. Engine flywheel turning tool number change. Fan cap serial number breaks and procedure changes.
screw torque added. Extendible dipperstick disassemble and assemble
5. Section 09—11: procedure added.
CED,TX03399,5903 1913JAN001/1
TM1611 (22JUL10) 410E Backhoe Loader
072210
PN=3
, Introduction
Technical Information Feedback Form
We need your help to continually improve our technical
publications. Please copy this page and FAX or mail your
comments, ideas and improvements.
SEND TO: John Deere Dubuque Works
18600 South John Deere Road
Attn: Publications, Dept. 324
Dubuque, IA 520040538
USA
FAX NUMBER: 15635895800 (USA)
Publication Number:
Page Number:
Ideas, Comments:
Name:
Phone:
Email Address:
THANK YOU!
TX,TM,FAX 1903JUL011/1
TM1611 (22JUL10) 410E Backhoe Loader
072210
PN=4
Repair
TECHNICAL MANUAL
TM1611 22JUL10 (ENGLISH)
For complete service information also see:
410E Backhoe Loader Repair (Complete) ......... TM1611
410E Backhoe Loader Operation and Test
(Complete)............................................................ TM1610
POWERTECH® 4.5 L (4045) Engine ................... CTM104
Alternators and Starting Motors ........................ CTM77
Front Wheel Drive Axles APL2025.................... CTM4509
Worldwide Construction
And Forestry Division
LITHO IN U.S.A.
, Introduction
Foreword
This manual is written for an experienced technician.
Technical Manuals are concise guides for specific
Essential tools required in performing certain service work
machines. They are onthejob guides containing only the
are identified in this manual and are recommended for
vital information needed for diagnosis, analysis, testing,
use.
and repair.
Live with safety: Read the safety messages in the
Fundamental service information is available from other
introduction of this manual and the cautions presented
sources covering basic theory of operation, fundamentals
throughout the text of the manual.
of troubleshooting, general maintenance, and basic type
of failures and their causes.
This is the safetyalert symbol. When you see this
symbol on the machine or in this manual, be alert to the See DB1990 Service Publications Catalog to order a
potential for personal injury. complete Technical Manual (TM) or a Technical Manual
Section (TMS). A complete Repair manual includes the
Technical manuals are divided in two parts: repair and following sections:
operation and tests. Repair sections tell how to repair
the components. Operation and tests sections help you • TMS161100 Section 00 General Information
identify the majority of routine failures quickly. • TMS161101 Sections 01—02 Wheels and Axles
• TMS161103 Sections 03—06 Transmission and Engine
Information is organized in groups for the various • TMS161109 Sections 09—11 Steering and Brakes
components requiring service instruction. At the • TMS161116 Sections 16—17 Electrical System and
beginning of each group are summary listings of all Frame
applicable essential tools, service equipment and tools, • TMS161118 Sections 18—20 Operator’s Station and
other materials needed to do the job, service parts kits, Sheet Metal
specifications, wear tolerances, and torque values. • TMS161121 Sections 21, 31, 33 Main Hydraulics
TX,INTR,SS3531 1911DEC961/1
TM1611 (22JUL10) 410E Backhoe Loader
072210
PN=2
, Introduction
John Deere Dealers Steering valve manual check valve change.
Miscellaneous brake valve changes.
IMPORTANT: Please remove this page and route 6. Section 16—17:
through your service department. Torque added to engine coolant temperature switch.
7. Section 18—20:
Listed below is a brief explanation of “WHAT” was change Cab side window torque and thread lock and sealer
and “WHY” it was changed. added. Bushings added to guide on upper rear
These sectionalized manuals were revised to include the window. Air suspension seat procedure added.
following changes: 8. Section 21, 31 and 33:
Torque added to hydraulic pump unloader relief
1. Section 00: valve. Cooler options added. Multipurpose bucket
To include any specifications, oil capacity and and lines added. Shim as required added to bucket
miscellaneous changes. linkstocylinder. Loader control relief valves torques,
2. Section 01—02: graphics and procedure changes. Loader cylinder
Miscellanous wheel specfication changes and service miscellaneous changes.
brake check added. Backhoe linkage changes. Backhoe boom swing lock
3. Section 03—06: arms and locking pin added. Stabilizer valve linkage
Transmission clutch pack bottom of gear to top of updates and serial number breaks. Miscellaneous
drum distance specification change, miscellaneous changes to extentible dipperstick and sideshift frame
changes in charge pump and manifold plate solenoids locking pistons. Backhoe control relief valves torques,
procedures. graphics and procedure changes. Backhoe cylinders
4. Engine flywheel turning tool number change. Fan cap serial number breaks and procedure changes.
screw torque added. Extendible dipperstick disassemble and assemble
5. Section 09—11: procedure added.
CED,TX03399,5903 1913JAN001/1
TM1611 (22JUL10) 410E Backhoe Loader
072210
PN=3
, Introduction
Technical Information Feedback Form
We need your help to continually improve our technical
publications. Please copy this page and FAX or mail your
comments, ideas and improvements.
SEND TO: John Deere Dubuque Works
18600 South John Deere Road
Attn: Publications, Dept. 324
Dubuque, IA 520040538
USA
FAX NUMBER: 15635895800 (USA)
Publication Number:
Page Number:
Ideas, Comments:
Name:
Phone:
Email Address:
THANK YOU!
TX,TM,FAX 1903JUL011/1
TM1611 (22JUL10) 410E Backhoe Loader
072210
PN=4
