Service Manual
JCB Robot 160, 170 and 180
Section 1 - General Information
Section 2 - Care and Safety
Section 3 - Maintenance
Section A - Attachments
Section B - Body and Framework
Section C - Electrics
Section D - Controls
Section E - Hydraulics
Section F - Transmission
Section G - Brakes
Section J - Tracks
Section K - Engine
Publication No.
9803/9450-1
World Class
Customer Support
Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
Issued by JCB Technical Publications, JCB Service, World Parts Centre, Beamhurst, Uttoxeter, Staffordshire, ST14 5PA, England. Tel +44 1889 590312 Fax +44 1889 593377
,Section 1
General Information
Service Manual - JCB Robot 160, 170 and 180
Section 1 - General Information
Section 2 - Care and Safety
Section 3 - Maintenance
Section A - Attachments
Section B - Body and Framework
Section C - Electrics
Section D - Controls
Section E - Hydraulics
Section F - Transmission
Section G - Brakes
Section J - Tracks
Section K - Engine
Publication No.
9803/9450-1
World Class
Customer Support
Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
Issued by JCB Technical Publications, JCB Service, World Parts Centre, Beamhurst, Uttoxeter, Staffordshire, ST14 5PA, England. Tel +44 1889 590312 Fax +44 1889 593377
, Section 1 - General Information
Page left intentionally blank
1-0 9803/9450-1 1-0
, Section 1 - General Information
Contents Page No.
Introduction
About this Publication .............................................................................. 1 - 1
Identifying your Machine
................................................................................................................ 1-2
Machine Model and Serial Number .................................................... 1-2
Machine Identification Plate ............................................................... 1-2
Typical Product Identification Number (PIN) ...................................... 1-3
Engine Number .................................................................................. 1-3
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners ..................................... 1 - 4
Introduction ......................................................................................... 1 - 4
Bolts and Screws ................................................................................ 1 - 4
Hydraulic Connections ............................................................................. 1 - 8
'O' Ring Face Seal System ................................................................. 1 - 8
'Torque Stop' Hose System .............................................................. 1 - 11
Service Tools
Numerical List Section B - Body and Framework .................................. 1 - 12
Tool Detail Reference Section B - Body and Framework ...................... 1 - 13
Numerical List Section C - Electrics ...................................................... 1 - 18
Tool Detail Reference Section C - Electrics ........................................... 1 - 19
Numerical List Section E- Hydraulics .................................................... 1 - 20
Tool Detail Reference Section E- Hydraulics ......................................... 1 - 23
Service Consumables
Sealing and Retaining Compounds ....................................................... 1 - 28
1-i 1-i
JCB Robot 160, 170 and 180
Section 1 - General Information
Section 2 - Care and Safety
Section 3 - Maintenance
Section A - Attachments
Section B - Body and Framework
Section C - Electrics
Section D - Controls
Section E - Hydraulics
Section F - Transmission
Section G - Brakes
Section J - Tracks
Section K - Engine
Publication No.
9803/9450-1
World Class
Customer Support
Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
Issued by JCB Technical Publications, JCB Service, World Parts Centre, Beamhurst, Uttoxeter, Staffordshire, ST14 5PA, England. Tel +44 1889 590312 Fax +44 1889 593377
,Section 1
General Information
Service Manual - JCB Robot 160, 170 and 180
Section 1 - General Information
Section 2 - Care and Safety
Section 3 - Maintenance
Section A - Attachments
Section B - Body and Framework
Section C - Electrics
Section D - Controls
Section E - Hydraulics
Section F - Transmission
Section G - Brakes
Section J - Tracks
Section K - Engine
Publication No.
9803/9450-1
World Class
Customer Support
Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
Issued by JCB Technical Publications, JCB Service, World Parts Centre, Beamhurst, Uttoxeter, Staffordshire, ST14 5PA, England. Tel +44 1889 590312 Fax +44 1889 593377
, Section 1 - General Information
Page left intentionally blank
1-0 9803/9450-1 1-0
, Section 1 - General Information
Contents Page No.
Introduction
About this Publication .............................................................................. 1 - 1
Identifying your Machine
................................................................................................................ 1-2
Machine Model and Serial Number .................................................... 1-2
Machine Identification Plate ............................................................... 1-2
Typical Product Identification Number (PIN) ...................................... 1-3
Engine Number .................................................................................. 1-3
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners ..................................... 1 - 4
Introduction ......................................................................................... 1 - 4
Bolts and Screws ................................................................................ 1 - 4
Hydraulic Connections ............................................................................. 1 - 8
'O' Ring Face Seal System ................................................................. 1 - 8
'Torque Stop' Hose System .............................................................. 1 - 11
Service Tools
Numerical List Section B - Body and Framework .................................. 1 - 12
Tool Detail Reference Section B - Body and Framework ...................... 1 - 13
Numerical List Section C - Electrics ...................................................... 1 - 18
Tool Detail Reference Section C - Electrics ........................................... 1 - 19
Numerical List Section E- Hydraulics .................................................... 1 - 20
Tool Detail Reference Section E- Hydraulics ......................................... 1 - 23
Service Consumables
Sealing and Retaining Compounds ....................................................... 1 - 28
1-i 1-i
