Operator’s Manual
Wheel loader
WL32
This Operator's Manual includes
Machine model RL30 the AEM 3afety -anual #%
Document number 1000320447
Date 11/2014
Version 1.0
Language [en]
1000320447
,Documentation
Documents Language Order no.
[us] 1000320447
Operator’s Manual [kn] 1000320448
[mx] 1000320449
Legend
Original Operator’s Manual
Version 1.0
Date 11/2014
Document BA WL32 *
Copyright – 2014 Wacker Neuson SE
Printed in Germany
All rights reserved, in particular the copyright, the right of reproduction and the right of distribution applicable
worldwide.
No part of this publication may be reproduced, translated or used in any form or by any means – graphic,
electronic or mechanical including photocopying, recording, taping or information storage or retrieval systems –
without prior permission in writing from the manufacturer.
No reproduction or translation of this publication, in whole or part, without the written consent of Wacker Neuson
SE.
Violations of legal regulations, in particular of the copyright protection, shall be subject to civil and criminal
prosecution.
Wacker Neuson SE keep abreast of the latest technical developments and constantly improve their products. For
this reason, we may from time to time need to make changes to figures and descriptions in this documentation
which do not reflect products that have already been delivered and that will not be implemented on these
machines.
Technical data, dimensions and weights are only given as an indication. Responsibility for errors or omissions
not accepted.
The cover features the machine with possible optional equipment.
, Table of contents
Table of contents I
1 Foreword
1.1 Operator’s manual................................................................................................................................. 1-1
1.2 Warranty and liability ............................................................................................................................. 1-5
2 Safety
2.1 Safety symbols and signal words .......................................................................................................... 2-1
2.2 Qualification of operating personnel...................................................................................................... 2-2
2.3 Conduct ................................................................................................................................................. 2-3
2.4 Operation............................................................................................................................................... 2-4
2.5 Lifting gear applications......................................................................................................................... 2-8
2.6 Trailer operation .................................................................................................................................. 2-10
2.7 Attachment operation .......................................................................................................................... 2-11
2.8 Towing, loading and transporting ........................................................................................................ 2-12
2.9 Maintenance........................................................................................................................................ 2-14
2.10 Measures for avoiding risks................................................................................................................. 2-18
3 Introduction
3.1 Machine overview.................................................................................................................................. 3-1
3.2 Brief description of the machine ............................................................................................................ 3-2
3.3 Information and regulations on use ....................................................................................................... 3-5
3.4 Labels.................................................................................................................................................... 3-8
4 Putting into operation
4.1 Cabin/control stand ............................................................................................................................... 4-1
4.2 Overview of control elements .............................................................................................................. 4-10
4.3 Indicator lights and warning lights (overview)...................................................................................... 4-19
4.4 Preparations ........................................................................................................................................ 4-34
4.5 Starting and stopping the engine......................................................................................................... 4-40
5 Operation
5.1 Steering system..................................................................................................................................... 5-1
5.2 Accelerator actuation............................................................................................................................. 5-1
5.3 Brakes ................................................................................................................................................... 5-2
5.4 Travel operation .................................................................................................................................... 5-3
5.5 Differential lock.................................................................................................................................... 5-10
5.6 Lights/signaling system ....................................................................................................................... 5-11
5.7 Wiper/washer system .......................................................................................................................... 5-15
5.8 Heating and ventilation (option)........................................................................................................... 5-17
5.9 Operating hydraulics ........................................................................................................................... 5-19
5.10 Attachments ........................................................................................................................................ 5-27
5.11 Work operation .................................................................................................................................... 5-32
5.12 Emergency lowering............................................................................................................................ 5-44
5.13 Options ................................................................................................................................................ 5-46
5.14 Putting out of operation/back into operation........................................................................................ 5-61
5.15 Permanently putting out of operation .................................................................................................. 5-63
6 Transportation
6.1 Towing the machine .............................................................................................................................. 6-1
6.2 Loading the machine ............................................................................................................................. 6-4
6.3 Transporting the machine...................................................................................................................... 6-9
BA WL32 * 11/2014 * BA_RL30_IVZ.fm * [en] I-1
, I Table of contents
7 Maintenance
7.1 Information on maintenance .................................................................................................................. 7-1
7.2 Maintenance overview........................................................................................................................... 7-5
7.3 Fluids and lubricants ........................................................................................................................... 7-14
7.4 Maintenance accesses ........................................................................................................................ 7-16
7.5 Cleaning and maintenance.................................................................................................................. 7-19
7.6 Lubrication work .................................................................................................................................. 7-21
7.7 Fuel system ......................................................................................................................................... 7-22
7.8 Engine lubrication system ................................................................................................................... 7-26
7.9 Cooling system .................................................................................................................................... 7-28
7.10 Air filter ................................................................................................................................................ 7-32
7.11 V-belt/toothed belt ............................................................................................................................... 7-35
7.12 Hydraulic system ................................................................................................................................. 7-37
7.13 Electrical system ................................................................................................................................. 7-41
7.14 Heating, ventilation and air conditioning system (option) .................................................................... 7-46
7.15 Washer system.................................................................................................................................... 7-47
7.16 Axles/traveling drive ............................................................................................................................ 7-48
7.17 Braking system .................................................................................................................................... 7-49
7.18 Tires .................................................................................................................................................... 7-50
7.19 Maintenance and servicing work on attachments ............................................................................... 7-53
7.20 Maintenance of options ....................................................................................................................... 7-54
7.21 Exhaust gas treatment ........................................................................................................................ 7-55
8 Malfunctions
8.1 Malfunctions, causes, remedies ............................................................................................................ 8-1
9 Technical data
9.1 Models and trade names ....................................................................................................................... 9-1
9.2 Engine ................................................................................................................................................... 9-1
9.3 Drive/axles............................................................................................................................................. 9-2
9.4 Brakes ................................................................................................................................................... 9-3
9.5 Tires ...................................................................................................................................................... 9-4
9.6 Steering system..................................................................................................................................... 9-4
9.7 Operating hydraulics ............................................................................................................................. 9-5
9.8 Electrical system ................................................................................................................................... 9-6
9.9 Tightening torques............................................................................................................................... 9-10
9.10 Coolant ................................................................................................................................................ 9-11
9.11 Noise emissions .................................................................................................................................. 9-11
9.12 Vibration .............................................................................................................................................. 9-12
9.13 Weights ............................................................................................................................................... 9-13
9.14 Payload/load-carrying capacity/lift capacity......................................................................................... 9-13
9.15 Dimensions.......................................................................................................................................... 9-14
I-2 BA WL32 * 11/2014 * BA_RL30_IVZ.fm * [en]
Wheel loader
WL32
This Operator's Manual includes
Machine model RL30 the AEM 3afety -anual #%
Document number 1000320447
Date 11/2014
Version 1.0
Language [en]
1000320447
,Documentation
Documents Language Order no.
[us] 1000320447
Operator’s Manual [kn] 1000320448
[mx] 1000320449
Legend
Original Operator’s Manual
Version 1.0
Date 11/2014
Document BA WL32 *
Copyright – 2014 Wacker Neuson SE
Printed in Germany
All rights reserved, in particular the copyright, the right of reproduction and the right of distribution applicable
worldwide.
No part of this publication may be reproduced, translated or used in any form or by any means – graphic,
electronic or mechanical including photocopying, recording, taping or information storage or retrieval systems –
without prior permission in writing from the manufacturer.
No reproduction or translation of this publication, in whole or part, without the written consent of Wacker Neuson
SE.
Violations of legal regulations, in particular of the copyright protection, shall be subject to civil and criminal
prosecution.
Wacker Neuson SE keep abreast of the latest technical developments and constantly improve their products. For
this reason, we may from time to time need to make changes to figures and descriptions in this documentation
which do not reflect products that have already been delivered and that will not be implemented on these
machines.
Technical data, dimensions and weights are only given as an indication. Responsibility for errors or omissions
not accepted.
The cover features the machine with possible optional equipment.
, Table of contents
Table of contents I
1 Foreword
1.1 Operator’s manual................................................................................................................................. 1-1
1.2 Warranty and liability ............................................................................................................................. 1-5
2 Safety
2.1 Safety symbols and signal words .......................................................................................................... 2-1
2.2 Qualification of operating personnel...................................................................................................... 2-2
2.3 Conduct ................................................................................................................................................. 2-3
2.4 Operation............................................................................................................................................... 2-4
2.5 Lifting gear applications......................................................................................................................... 2-8
2.6 Trailer operation .................................................................................................................................. 2-10
2.7 Attachment operation .......................................................................................................................... 2-11
2.8 Towing, loading and transporting ........................................................................................................ 2-12
2.9 Maintenance........................................................................................................................................ 2-14
2.10 Measures for avoiding risks................................................................................................................. 2-18
3 Introduction
3.1 Machine overview.................................................................................................................................. 3-1
3.2 Brief description of the machine ............................................................................................................ 3-2
3.3 Information and regulations on use ....................................................................................................... 3-5
3.4 Labels.................................................................................................................................................... 3-8
4 Putting into operation
4.1 Cabin/control stand ............................................................................................................................... 4-1
4.2 Overview of control elements .............................................................................................................. 4-10
4.3 Indicator lights and warning lights (overview)...................................................................................... 4-19
4.4 Preparations ........................................................................................................................................ 4-34
4.5 Starting and stopping the engine......................................................................................................... 4-40
5 Operation
5.1 Steering system..................................................................................................................................... 5-1
5.2 Accelerator actuation............................................................................................................................. 5-1
5.3 Brakes ................................................................................................................................................... 5-2
5.4 Travel operation .................................................................................................................................... 5-3
5.5 Differential lock.................................................................................................................................... 5-10
5.6 Lights/signaling system ....................................................................................................................... 5-11
5.7 Wiper/washer system .......................................................................................................................... 5-15
5.8 Heating and ventilation (option)........................................................................................................... 5-17
5.9 Operating hydraulics ........................................................................................................................... 5-19
5.10 Attachments ........................................................................................................................................ 5-27
5.11 Work operation .................................................................................................................................... 5-32
5.12 Emergency lowering............................................................................................................................ 5-44
5.13 Options ................................................................................................................................................ 5-46
5.14 Putting out of operation/back into operation........................................................................................ 5-61
5.15 Permanently putting out of operation .................................................................................................. 5-63
6 Transportation
6.1 Towing the machine .............................................................................................................................. 6-1
6.2 Loading the machine ............................................................................................................................. 6-4
6.3 Transporting the machine...................................................................................................................... 6-9
BA WL32 * 11/2014 * BA_RL30_IVZ.fm * [en] I-1
, I Table of contents
7 Maintenance
7.1 Information on maintenance .................................................................................................................. 7-1
7.2 Maintenance overview........................................................................................................................... 7-5
7.3 Fluids and lubricants ........................................................................................................................... 7-14
7.4 Maintenance accesses ........................................................................................................................ 7-16
7.5 Cleaning and maintenance.................................................................................................................. 7-19
7.6 Lubrication work .................................................................................................................................. 7-21
7.7 Fuel system ......................................................................................................................................... 7-22
7.8 Engine lubrication system ................................................................................................................... 7-26
7.9 Cooling system .................................................................................................................................... 7-28
7.10 Air filter ................................................................................................................................................ 7-32
7.11 V-belt/toothed belt ............................................................................................................................... 7-35
7.12 Hydraulic system ................................................................................................................................. 7-37
7.13 Electrical system ................................................................................................................................. 7-41
7.14 Heating, ventilation and air conditioning system (option) .................................................................... 7-46
7.15 Washer system.................................................................................................................................... 7-47
7.16 Axles/traveling drive ............................................................................................................................ 7-48
7.17 Braking system .................................................................................................................................... 7-49
7.18 Tires .................................................................................................................................................... 7-50
7.19 Maintenance and servicing work on attachments ............................................................................... 7-53
7.20 Maintenance of options ....................................................................................................................... 7-54
7.21 Exhaust gas treatment ........................................................................................................................ 7-55
8 Malfunctions
8.1 Malfunctions, causes, remedies ............................................................................................................ 8-1
9 Technical data
9.1 Models and trade names ....................................................................................................................... 9-1
9.2 Engine ................................................................................................................................................... 9-1
9.3 Drive/axles............................................................................................................................................. 9-2
9.4 Brakes ................................................................................................................................................... 9-3
9.5 Tires ...................................................................................................................................................... 9-4
9.6 Steering system..................................................................................................................................... 9-4
9.7 Operating hydraulics ............................................................................................................................. 9-5
9.8 Electrical system ................................................................................................................................... 9-6
9.9 Tightening torques............................................................................................................................... 9-10
9.10 Coolant ................................................................................................................................................ 9-11
9.11 Noise emissions .................................................................................................................................. 9-11
9.12 Vibration .............................................................................................................................................. 9-12
9.13 Weights ............................................................................................................................................... 9-13
9.14 Payload/load-carrying capacity/lift capacity......................................................................................... 9-13
9.15 Dimensions.......................................................................................................................................... 9-14
I-2 BA WL32 * 11/2014 * BA_RL30_IVZ.fm * [en]
