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Summary KOMATSU FG FORKLIFT SERVICE PARTS REPAIR SHOP MANUAL

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KOMATSU FG10 / FG15 / FG18 / FG20 Forklift Service, Parts & Repair Shop Manual Complete Maintenance, Troubleshooting & Illustrated Parts Guide Keep your equipment operating safely and efficiently with this Komatsu FG10, FG15, FG18, and FG20 Forklift Service, Parts & Repair Shop Manual. This comprehensive workshop manual provides detailed service procedures, troubleshooting instructions, technical specifications, and illustrated parts diagrams designed to support professional maintenance and repairs. Whether you are a forklift technician, warehouse maintenance manager, mechanic, or equipment owner, this manual is an essential resource for diagnosing issues, performing repairs, and identifying the correct replacement parts for your Komatsu forklift. What This Komatsu Forklift Manual Covers This complete manual includes service, repair, and parts catalog information to help maintain and repair your forklift efficiently. Engine Service & Repair Engine removal and installation procedures Engine disassembly and reassembly Fuel system inspection and repair Cooling system maintenance Lubrication system service Engine performance diagnostics Transmission & Drive System Transmission service procedures Differential and final drive components Drive axle inspection and repair Clutch and drivetrain adjustments Hydraulic System Hydraulic pump and valve service Lift cylinder and tilt cylinder repair Hydraulic line inspection and replacement Hydraulic system troubleshooting Mast, Fork & Lift Mechanism Mast assembly and lift mechanism service Fork carriage components Lift chain inspection and adjustment Tilt system maintenance Electrical System Electrical diagnostics and troubleshooting Wiring diagrams and schematics Starter and charging system repair Instrument panel components Illustrated Parts Catalog Exploded component diagrams Detailed parts lists OEM part identification numbers Component location references Compatible Models This manual covers the following Komatsu forklift models: Komatsu FG10 Forklift Komatsu FG15 Forklift Komatsu FG18 Forklift Komatsu FG20 Forklift Please verify your forklift model and serial number range for compatibility. Why This Manual Is Essential Identify correct OEM parts quickly Perform accurate diagnostics and repairs Reduce equipment downtime Save money on dealership service costs Follow factory-recommended repair procedures Extend the lifespan of your forklift This manual is ideal for routine maintenance, component repairs, and full equipment servicing. Perfect For Forklift mechanics and technicians Warehouse maintenance teams Equipment rental companies Industrial facility managers Fleet maintenance professionals Equipment owners and operators Maintain Your Komatsu Forklift with Confidence The Komatsu FG10 / FG15 / FG18 / FG20 Forklift Service, Parts & Repair Shop Manual provides the detailed technical information needed to keep your forklift running smoothly and safely. With step-by-step instructions and illustrated diagrams, you can complete maintenance and repairs efficiently. Order today and keep your Komatsu forklift operating reliably in your warehouse or job site operations.

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Instelling
Vak

Voorbeeld van de inhoud

BEB16E1-02




SHOP MANUAL
FG10/15/18-20
FG15H/18H-20
FD10/15/18-20




AX50/BX50 Series
FG20/25/30-16
FG20H/25H-16
FG20N/25N/30N-16
FG35A-16
FD20/25/30-16
FD20H/25H/30H-16
FD20N/25N/30N-16
FD35A-16
Printed in Japan
01-05(YC)01001

,FG10/15/18-20
FG15H/18H-20
FD10/15/18-20
FG20/25/30-16
FG20H/25H/-16
FG20N/25N/30N-16
FG35A-16
FD20/25/30-16
FD20H/25H/30H-16
FD20N/25N/30N-16
FD35A-16

, PRECAUTIONS WHEN PERFORMING THE SERVICE WORK

Always pay attention to “Safety” before starting any work — this is important.
Never attempt any work where danger to yourself or to other persons.
Whenever work requiring safety precautions are described in this manual, a flag mark
inserted, always make double sure that safety measures are taken.
Other unmarked work, should always be performed after studying and using your
common sense to prevent accidents.




DESCRIPTION OF THE SYMBOLS
The symbols described below are used in this manual for convenience and better understanding.



Symbol Item Description



Safety Special safety precautions are needed to perform the work.




Note Special technical precautions are needed to perform the work




Tightening torque Fastening parts that require specified tightening force when assembling.




Weight Weight of parts or systems




Coat Places to be coated with adhesives, etc. when assembling




00-2 AX50/BX50 Series

, SECTION INDEX

00. FOREWORD


10. GENERAL AND SPECIFICATIONS


20. INSOECTION AND ADJUSTMENT


30. REMOVAL AND INSTALLATION


40. DISASSEMBLY AND ASSEMBLY


50. MAINTENANCE STANDARD


60. STRUCTURE AND FUNCTION


80. CRITERIA FOR PERIODICAL INSPECTION AND JUDGMENT


90. CONVERSION TABLE




AX50/BX50 Series 00-3

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