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Summary CASE CX210 CX230 CX240 CRAWLER EXCAVATOR SERVICE REPAIR SHOP MANUAL

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CASE CX210 / CX230 / CX240 Crawler Excavator Service Repair Shop Manual – Complete Workshop Guide Get the complete CASE CX210, CX230, and CX240 Crawler Excavator Service Repair Shop Manual, a professional-grade workshop resource designed to help mechanics, technicians, and equipment owners perform maintenance, diagnostics, and repairs with confidence. This comprehensive manual includes step-by-step service procedures, detailed diagrams, and technical specifications used by authorized CASE service professionals. Whether you’re handling routine maintenance, hydraulic troubleshooting, or major component repairs, this manual provides everything needed to keep your CASE crawler excavator running efficiently, reliably, and at peak performance. Compatible Models This service repair manual covers: CASE CX210 Crawler Excavator CASE CX230 Crawler Excavator CASE CX240 Crawler Excavator It is specifically designed for these models to ensure accurate repair procedures, system diagnostics, and maintenance instructions. What’s Included in the Manual This detailed workshop manual provides full coverage of all major systems and components. General Information Safety precautions and service guidelines Machine identification and specifications Recommended tools and service equipment Engine System Engine removal and installation Engine inspection and servicing Fuel system diagnostics and repair Cooling system maintenance Lubrication system service Hydraulic System Hydraulic pump and valve servicing Hydraulic cylinder inspection and repair Hydraulic hose and line replacement System pressure testing and diagnostics Swing & Travel System Swing motor inspection and repair Final drive and travel motor service Gearbox and drive system maintenance Undercarriage System Track inspection and replacement Rollers, idlers, and sprockets Track adjustment procedures Electrical System Electrical diagnostics and troubleshooting Starter and charging system service Sensors, switches, and control modules Detailed wiring diagrams Structure & Attachments Boom, arm, and bucket component service Frame and structural inspection Attachment mounting and servicing Maintenance & Troubleshooting Preventive maintenance schedules Step-by-step diagnostic procedures Troubleshooting charts for common issues Key Features Factory-style CASE service and repair procedures Detailed diagrams and exploded component illustrations Step-by-step maintenance and repair instructions Complete technical specifications and torque settings Professional troubleshooting and diagnostic guides Benefits of This Manual Save money on expensive repair shop labor Perform accurate maintenance and repairs yourself Extend the life and performance of your CASE excavator Quickly diagnose hydraulic and mechanical issues Essential resource for contractors, mechanics, and equipment owners Manual Format Digital PDF format Instant download after purchase Fully searchable and printable Compatible with PC, Mac, tablet, and smartphone SEO Keywords CASE CX210 service manual, CASE CX230 repair manual, CASE CX240 excavator manual, CASE crawler excavator workshop manual PDF, CASE excavator repair guide, CASE construction equipment manual, CASE CX210 CX230 CX240 shop manual.

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CX210 - CX230 - CX240 Crawler Excavators
Table of Contents
DIVISION/SECTION SECTION N° REFERENCE N°
1 GENERAL INFORMATION
Safety, general information and standard torque data .....................................1001 7-27690GB
General specifications and special torque setting............................................1002 7-29361GB
2 ENGINE
Removal and installation of the engine ............................................................2000 7-28230GB
Radiator and oil-cooler.....................................................................................2001 7-28050GB
Engine specifications ............................................................................................. *
Disassembly and assembly of the engine.............................................................. *
3 FUEL SYSTEM
Fuel tank ..........................................................................................................3001 7-27970GB
Fuel engine system................................................................................................ *
4 ELECTRICAL SYSTEM
Electrical system, electrical and electronic troubleshooting .............................4001 7-27724GB
Inspection and maintenance of batteries and connecting a booster battery ....4002 7-27921GB
Main and engine electronic control boxes........................................................4003 7-27933GB
5 UNDERCARRIAGE
Removal and installation of tracks ...................................................................5001 7-27750GB
Rollers..............................................................................................................5003 7-27772GB
Sprocket...........................................................................................................5004 7-27781GB
Idler wheel and tension shock absorber ..........................................................5005 7-27803GB
6 DRIVE TRAIN
Drive motor and final drive transmission removal and installation ...................6001 7-27841GB
Drive motor and final drive transmission disassembly and assembly ..............6002 7-28090GB
Swing reduction gear, removal and installation................................................6003 7-27820GB
Swing reduction gear, disassembly and assembly (CX210 - CX230) ..............6004 7-28371GB
Swing reduction gear, disassembly and assembly (CX240) ............................6004 7-28391GB
7 UNDERCARRIAGE HYDRAULICS
8 UPPERSTRUCTURE HYDRAULICS
Depressurising and decontaminating the hydraulic system, use of the
vacuum pump and bleeding the components ..............................................8000 7-27952GB
Specifications, troubleshooting, checks and hydraulic pressure settings ........8001 7-27704GB
Hydraulic reservoir removal and installation ....................................................8002 7-27990GB
Main and pilot pumps, removal and installation ...............................................8003 7-27860GB
Main hydraulic control valve, removal and installation.....................................8004 7-27890GB
Attachment cylinders, removal and installation................................................8005 7-27791GB
Hydraulic swivel, removal and installation .......................................................8006 7-27811GB
Pilot blocs, removal and installation.................................................................8007 7-28130GB
Swing motor, removal and installation (CX210 - CX230) .................................8008 7-28071GB
Swing motor, removal and installation (CX240) ...............................................8008 7-28071GB
Main hydraulic pump, disassembly and assembly...........................................8010 7-35490GB
Main hydraulic control valve, disassembly and assembly................................8011 9-36270GB
Attachment cylinders, disassembly and assembly...........................................8012 7-27902GB
Hand control levers, disassembly and assembly .............................................8013 7-28110GB
Foot control levers, disassembly and assembly ..............................................8014 7-28210GB
Six-solenoid valves, disassembly and assembly .............................................8015 7-27911GB
Caution valve, disassembly and assembly ......................................................8016 7-27942GB
Safety valve .....................................................................................................8017 7-29631GB
Hydraulic swivel, disassembly and assembly ..................................................8018 7-28080GB
Swing motor, disassembly and assembly (CX210 - CX230)............................8019 7-28011GB
Swing motor, disassembly and assembly (CX240) ..........................................8019 7-29760GB
Hydraulic functions...........................................................................................8020 7-28490GB
Copyright  2005 CNH France S.A.
Printed in France
CNH Cre 9-93540GB May 2005

,DIVISION/SECTION SECTION N° REFERENCE N°
9 UPPERSTRUCTURE
Quick coupler ...................................................................................................9000 9-93630GB
Upperstructure, turntable and counterweight...................................................9002 7-27982GB
Boom, dipper and bucket .................................................................................9003 7-27963GB
Seat and seat belt ............................................................................................9004 7-28120GB
Cab and cab equipment...................................................................................9005 7-28022GB
Air conditioning troubleshooting.......................................................................9006 9-88730GB
Air conditioning unit disassembly and assembly..............................................9007 7-29910GB
Air conditioning servicing .................................................................................9008
Air conditioning components............................................................................9009
Large format hydraulic and electrical schematics .........................................Pocket 7-27623


* Consult the Engine Service Manual
Sections to be distributed at a later date


NOTE: CNH Company reserves the right to make changes in the specifi-
cation and design of the machine without prior notice and without incur-
ring any obligation to modify units previously sold.

The description of the models shown in this manual has been made in
accordance with the technical specifications known as of the date of
design of this document.




Cre 9-93540GB Issued 05-05

, 1001
Section
1001

SAFETY, GENERAL INFORMATION
AND TORQUE SPECIFICATIONS




Copyright  2000 Case France
Printed in France
Case Cre 7-27690GB September 2000

, 1001-2

TABLE OF CONTENTS
GENERAL INFORMATION .......................................................................................................................................3
SAFETY..................................................................................................................................................................... 4
STANDARD TORQUE DATA FOR CAP SCREWS AND NUTS............................................................................... 6


WARNING : This symbol is used in this manual to indicate important safety messages. Whenever you see
! this symbol, carefully read the message that follows, as there is a risk of serious injury.




Cre 7-27690GB Issued 09-00

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