and Structural Steel Erection, Steel
Practice Exam Questions & Correct
Answers Plus Rationales 2026 Q&A |
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1. A structural steel column base plate is being set on a leveling nut system. What is the
primary purpose of the grout placed between the base plate and the foundation after
final alignment?
a) To provide a permanent electrical ground path.
b) To act as a thermal break between the steel and concrete.
c) To provide uniform bearing support and transfer the column load to the foundation.
d) To prevent the leveling nuts from rusting.
Answer: c) To provide uniform bearing support and transfer the column load to
the foundation. Grout is a high-strength, non-shrink material used to fill the void
between the steel base plate and the concrete foundation. Its function is to ensure full,
uniform contact, creating a solid bearing surface that distributes the structural load from
the column evenly into the foundation, preventing point loads and potential failure.
2. According to OSHA standards for steel erection, at what height must a connector be
provided with and use a personal fall arrest system (PFAS) or a positioning device
system?
a) 6 feet
b) 10 feet
c) 15 feet
d) 20 feet
,Answer: c) 15 feet. OSHA 1926.501(b)(13) specifically mandates that for steel erection
activities, connectors and those working in controlled decking zones must be protected
from fall hazards when working at heights of 15 feet or more above a lower level. This is
a specific exemption to the general 6-foot rule for construction, recognizing the unique
nature of steel erection.
3. What is the minimum edge distance for a 7/8-inch diameter, A325 structural bolt
when sheared in a standard punched hole in A36 steel?
a) 1 inch
b) 1-1/8 inches
c) 1-1/4 inches
d) 1-3/8 inches
Answer: c) 1-1/4 inches. The minimum edge distance is typically specified in the AISC
Steel Construction Manual and is based on the bolt diameter to prevent shear tear-out.
For a 7/8-inch bolt, the standard minimum edge distance from the center of the bolt to
the edge of the connected part is 1-1/4 inches. This is crucial for maintaining the
connection's integrity.
4. In ornamental iron work, what is the primary purpose of a "saddle" or "saddle clip"
when attaching a handrail to a pipe railing system?
a) To allow for thermal expansion and contraction of the rail.
b) To provide a decorative cap over the rail joint.
c) To create a rigid, welded connection point.
d) To secure the handrail to the post without visible fasteners on the top surface.
Answer: d) To secure the handrail to the post without visible fasteners on the top
surface. A saddle or saddle clip is a U-shaped or contoured bracket that fits over the
top of a post and under the handrail. It is fastened from the side, leaving the top surface
of the handrail smooth and unobstructed, which is both aesthetically pleasing and
functional for the hand's continuous movement.
,5. During the erection of a multi-story steel building, what is the primary function of
"spud wrenches" used by ironworkers?
a) To torque high-strength bolts to a specified tension.
b) To cut structural steel members to length.
c) To align and pull bolt holes into alignment during assembly.
d) To weld decking to support beams.
Answer: c) To align and pull bolt holes into alignment during assembly. Spud
wrenches have a tapered handle that is inserted into bolt holes to align them when two
members are being connected. The wrench is used as a lever to pry and manipulate the
steel so that the holes line up, allowing the bolts to be inserted. They are a primary tool
for connecting steel.
6. What type of weld is most commonly specified for attaching metal decking to
structural steel framing?
a) Fillet weld
b) Butt weld
c) Plug weld or puddle weld
d) Groove weld
Answer: c) Plug weld or puddle weld. Metal decking is typically attached to the
supporting beams using a "puddle weld" or plug weld. The welder burns through the
steel decking material and fuses it directly to the underlying steel beam, creating a solid
arc spot weld. This is a fast and effective method for securing the decking.
7. A project specification calls for ASTM A325 structural bolts. What is the defining
characteristic of this type of bolt?
a) They are stainless steel bolts for ornamental applications.
b) They are a high-strength, quenched, and tempered carbon steel bolt.
c) They are a low-carbon steel bolt for general use.
d) They are aluminum bolts to prevent galvanic corrosion.
, Answer: b) They are a high-strength, quenched, and tempered carbon steel
bolt. ASTM A325 is a standard specification for high-strength structural bolts made of
carbon steel. They are used in steel-to-steel structural connections and are designed to
be tightened to a specific tension, creating a slip-critical or snug-tight connection,
depending on the design.
8. What does the term "slip-critical connection" refer to in structural steel erection?
a) A connection designed to allow for rotational movement.
b) A connection where the friction between the connected parts resists the load, not the
shear on the bolts.
c) A connection that uses pins to allow for expansion.
d) A temporary connection used during erection.
Answer: b) A connection where the friction between the connected parts resists
the load, not the shear on the bolts. In a slip-critical connection, high-strength bolts
are installed with a high level of tension, creating a clamping force. This force generates
friction between the faying surfaces, which is designed to resist the transfer of shear
loads without the joint slipping. The bolts themselves do not bear against the side of the
hole.
9. When installing a safety net system for fall protection during steel erection, what is
the maximum permissible distance a worker can fall into the net?
a) 6 feet
b) 10 feet
c) 20 feet
d) 30 feet
Answer: d) 30 feet. OSHA 1926.502(c) states that safety nets must be installed as close
as practical under the work surface, but in no case more than 30 feet below that level.
The net must also be capable of absorbing the impact forces of a falling worker, with
requirements for drop-testing.