5225, 5325, 5425, 5525,
5625 and 5603 Tractor
Repair
TECHNICAL MANUAL
5225, 5325, 5425, 5525, 5625 and
5603 Tractor Repair
TM2187 18DEC06 (ENGLISH)
For complete service information also see:
5225, 5325, 5425, 5525, 5625 and 5603
Tractor Operation and Test. . . . . . . . . . . . . . TM2197
Component Technical Manual 4045
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTM104
Component Technical Manual 4045
Mechanical Fuel System . . . . . . . . . . . . . . . . CTM207
Component Technical Manual 5030
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTM301
Alternators and Starting Motors . . . . . . . . . . CTM77
Component Technical Manual Front-Wheel
Drive Axles 00.16. . . . . . . . . . . . . . . . . . . . . . CTM4870
John Deere Augusta Works
LITHO IN U.S.A.
, Introduction
Foreword
This manual is written for an experienced technician. Information is organized in groups for the various
Essential tools required in performing certain service components requiring service instruction. At the
work are identified in this manual and are beginning of each group are summary listings of all
recommended for use. applicable essential tools, service equipment and tools,
other materials needed to do the job, service parts kits,
Live with safety: Read the safety messages in the specifications, wear tolerances, and torque values.
introduction of this manual and the cautions presented
throughout the text of the manual. Technical Manuals are concise guides for specific
machines. They are on-the-job guides containing only
the vital information needed for diagnosis, analysis,
This is the safety-alert symbol. When you see this
testing, and repair.
symbol on the machine or in this manual, be alert to
the potential for personal injury.
Fundamental service information is available from
other sources covering basic theory of operation,
Technical manuals are divided in two parts: repair and
fundamentals of troubleshooting, general maintenance,
operation and tests. Repair sections tell how to repair
and basic type of failures and their causes.
the components. Operation and tests sections help you
identify the majority of routine failures quickly.
DX,TMIFC –19–29SEP98–1/1
TM2187 (18DEC06) 5225, 5325, 5425, 5525, 5625 and 5603 Repair
122006
PN=2
, Contents
10
SECTION 10—General Information Group 10—Rockshaft
Group 05—Safety Group 15—Selective Control Valve
Group 10—General Specifications Group 20—Hydraulic Mid-Mount Control Valve
Group 20—Fuel and Lubricants
Group 25—Serial Number Locations SECTION 80—Miscellaneous Repair
20
Group 30—Features and Accessories Group 05—Front Axle—2WD
Group 10—Wheels
SECTION 20—Engine Repair Group 15—3-Point Hitch
Group 05—Engine Group 20—Fenders
Group 10—Cooling System Group 25—Hood
30
SECTION 90—Operator Station Repair
SECTION 30—Fuel and Air Repair
Group 05—Seat and Support
Group 05—Fuel System
Group 06—Control Console and Panel
Group 10—Air Intake System
Group 10—ROLL-GARD
Group 15—Speed Control Linkage
Group 15—Cab Components
40
Group 16—Isolated Open Operator Station
SECTION 40—Electrical Repair Components
Group 05—Battery, Starter and Alternator Group 20—Air Conditioning System
Group 10—Electrical System Components Group 25—Heating System
Group 15—Wiring Harness
SECTION 99—Dealer Fabricated Tools 50
SECTION 50—Power Train Repair Group 05—Dealer Fabricated Tools
Group 05—Clutch Housing
Group 10—Clutch Assembly—SYNCSHUTTLE
Transmissions
Group 11—Clutch Assembly—POWRREVERSER
60
Transmission
Group 12—POWRREVERSER
Group 15—SYNCSHUTTLE Transmission
Group 16—POWRREVERSER Transmission
Group 20—Rear PTO Drive Shaft
Group 25—Differential 70
Group 30—Final Drives
Group 31—Hi-Crop Final Drives
Group 35—Mechanical Front Wheel Drive
Group 40—Creeper Assembly
80
SECTION 60—Steering and Brake Repair
Group 05—Steering Repair
Group 10—Brake Repair
SECTION 70—Hydraulic Repair 90
Group 05—Hydraulic Pump and Filter
Group 06—Hydraulic Oil Cooler
All information, illustrations and specifications in this manual are based on
the latest information available at the time of publication. The right is
reserved to make changes at any time without notice. 99
COPYRIGHT 2006
DEERE & COMPANY
Moline, Illinois
All rights reserved
A John Deere ILLUSTRUCTION Manual
Previous Editions
Copyright 2005
TM2187 (18DEC06) i 5225, 5325, 5425, 5525, 5625 and 5603 Repair
122006
PN=1
, Contents
10
20
30
40
50
60
70
80
90
99
TM2187 (18DEC06) ii 5225, 5325, 5425, 5525, 5625 and 5603 Repair
122006
PN=2
5625 and 5603 Tractor
Repair
TECHNICAL MANUAL
5225, 5325, 5425, 5525, 5625 and
5603 Tractor Repair
TM2187 18DEC06 (ENGLISH)
For complete service information also see:
5225, 5325, 5425, 5525, 5625 and 5603
Tractor Operation and Test. . . . . . . . . . . . . . TM2197
Component Technical Manual 4045
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTM104
Component Technical Manual 4045
Mechanical Fuel System . . . . . . . . . . . . . . . . CTM207
Component Technical Manual 5030
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTM301
Alternators and Starting Motors . . . . . . . . . . CTM77
Component Technical Manual Front-Wheel
Drive Axles 00.16. . . . . . . . . . . . . . . . . . . . . . CTM4870
John Deere Augusta Works
LITHO IN U.S.A.
, Introduction
Foreword
This manual is written for an experienced technician. Information is organized in groups for the various
Essential tools required in performing certain service components requiring service instruction. At the
work are identified in this manual and are beginning of each group are summary listings of all
recommended for use. applicable essential tools, service equipment and tools,
other materials needed to do the job, service parts kits,
Live with safety: Read the safety messages in the specifications, wear tolerances, and torque values.
introduction of this manual and the cautions presented
throughout the text of the manual. Technical Manuals are concise guides for specific
machines. They are on-the-job guides containing only
the vital information needed for diagnosis, analysis,
This is the safety-alert symbol. When you see this
testing, and repair.
symbol on the machine or in this manual, be alert to
the potential for personal injury.
Fundamental service information is available from
other sources covering basic theory of operation,
Technical manuals are divided in two parts: repair and
fundamentals of troubleshooting, general maintenance,
operation and tests. Repair sections tell how to repair
and basic type of failures and their causes.
the components. Operation and tests sections help you
identify the majority of routine failures quickly.
DX,TMIFC –19–29SEP98–1/1
TM2187 (18DEC06) 5225, 5325, 5425, 5525, 5625 and 5603 Repair
122006
PN=2
, Contents
10
SECTION 10—General Information Group 10—Rockshaft
Group 05—Safety Group 15—Selective Control Valve
Group 10—General Specifications Group 20—Hydraulic Mid-Mount Control Valve
Group 20—Fuel and Lubricants
Group 25—Serial Number Locations SECTION 80—Miscellaneous Repair
20
Group 30—Features and Accessories Group 05—Front Axle—2WD
Group 10—Wheels
SECTION 20—Engine Repair Group 15—3-Point Hitch
Group 05—Engine Group 20—Fenders
Group 10—Cooling System Group 25—Hood
30
SECTION 90—Operator Station Repair
SECTION 30—Fuel and Air Repair
Group 05—Seat and Support
Group 05—Fuel System
Group 06—Control Console and Panel
Group 10—Air Intake System
Group 10—ROLL-GARD
Group 15—Speed Control Linkage
Group 15—Cab Components
40
Group 16—Isolated Open Operator Station
SECTION 40—Electrical Repair Components
Group 05—Battery, Starter and Alternator Group 20—Air Conditioning System
Group 10—Electrical System Components Group 25—Heating System
Group 15—Wiring Harness
SECTION 99—Dealer Fabricated Tools 50
SECTION 50—Power Train Repair Group 05—Dealer Fabricated Tools
Group 05—Clutch Housing
Group 10—Clutch Assembly—SYNCSHUTTLE
Transmissions
Group 11—Clutch Assembly—POWRREVERSER
60
Transmission
Group 12—POWRREVERSER
Group 15—SYNCSHUTTLE Transmission
Group 16—POWRREVERSER Transmission
Group 20—Rear PTO Drive Shaft
Group 25—Differential 70
Group 30—Final Drives
Group 31—Hi-Crop Final Drives
Group 35—Mechanical Front Wheel Drive
Group 40—Creeper Assembly
80
SECTION 60—Steering and Brake Repair
Group 05—Steering Repair
Group 10—Brake Repair
SECTION 70—Hydraulic Repair 90
Group 05—Hydraulic Pump and Filter
Group 06—Hydraulic Oil Cooler
All information, illustrations and specifications in this manual are based on
the latest information available at the time of publication. The right is
reserved to make changes at any time without notice. 99
COPYRIGHT 2006
DEERE & COMPANY
Moline, Illinois
All rights reserved
A John Deere ILLUSTRUCTION Manual
Previous Editions
Copyright 2005
TM2187 (18DEC06) i 5225, 5325, 5425, 5525, 5625 and 5603 Repair
122006
PN=1
, Contents
10
20
30
40
50
60
70
80
90
99
TM2187 (18DEC06) ii 5225, 5325, 5425, 5525, 5625 and 5603 Repair
122006
PN=2
