1. The truck with the air suspension system shown above leans to the right. Technician A says that
valveX could be the cause. Technician B says that valve Y
could be the cause. Who is right?
A. Technician A only
B. Technician B only
C. Both A and B
D. Neither A or B - Answers 1. The correct answer is C, both technicians are right. Height control
valves can fail in either direction-that is, by controlling the height at too great a
level or at too low a level. If the truck leans, the cause can be either too great a height on one side or
too low a height on the other. Until the technician knows that
one side is too high or the other too low, he must assume that either valve might be malfunctioning.
4. The drive axles on a truck with a walking beam suspension are out of alignment in a manner that is
causing vehicle tire wear and steering instability.
Technician A says the cause could be that the torque rods are too long or too short. Technician B says
the cause could be worn walking beam bushings. Who is
right?
A. Technician A only
B. Technician B only
C. Both A and B
D. Neither A or B - Answers 4. The correct answer is B. The beam bushings maintain horizontal
alignment of the axles, especially on turns. When bushings are worn, the beam on either
side can move forward or backward, turning the axles in relation to the frame and causing the type of
misalignment that causes tire wear and steering problems.
2. The driver of a truck says that he hears a clattering noise from the front axle when driving on a
rough road. Technician A says the cause could be worn shock absorber mounting bushings. Technician
B says the cause could be worn shackle bushings. Who is right?
A. Technician A only
B. Technician B only
C. Both A and B
D. Neither A or B - Answers 2. The correct answer is C, both technicians are right. Either a worn
shackle bushing or worn shock bushing can cause noise due to looseness when the truck hits a good
bump. If there is clearance between the rubber bushing and mounting bolt, or if the rubber
bushing has worn very thin, elongated or even broken and fallen out, the result will be a clattering
noise as the motion of the suspension repeatedly takes up the
clearance first in one direction and then in the other.
5. The driver of a truck says that it is too hard to steer and that the steering wheel return is too fast.
Which of these is the most likely cause?
A. too much negative caster
B. too much positive caster
C. too much negative camber
D. too much positive camber - Answers 5. The correct answer is B. Caster action is the most critical
suspension alignment specification in terms of affecting steering wheel return to the center. Caster
actually lifts the truck as the wheel is turned in either direction; when the driver allows the wheel to
return to center, the weight of the truck actually forces the steering system to that position. When
the caster setting is too high, the weight of the truck exerts too much force in centering the steering
and creates the symptoms
noted.
3. The driver of a truck that has just had its front springs and hangers replaced says that it is hard to
keep the steering wheel in a straight-ahead position. Technician A says the cause could be that the
caster shims were installed backwards. Technician B says the cause could be that the wrong spring
hangers were installed. Who is right?
A. Technician A only
B. Technician B only
C. Both A and B
, D. Neither A or B - Answers 3. The correct answer is A. Correct caster is critically important in keeping
tires at the right angle and enabling the steering system to maintain directional
stability. Since the caster shims would have to be removed for this work to be done, it's quite logical
to assume they might have been installed backwards, which would create the critically incorrect
caster setting that would make the truck wander severely.
6. A steering gear binds when turning to the left after it has been adjusted. The most likely cause is
that the:
A. worm bearing preload was set too high
B. steering shaft U-joints are sticking
C. gearbox was not centered when the lash was adjusted
D. recirculating ball nut thrust adjustment is off - Answers 6. The correct answer is A. Excessive worm
bearing preload would show up as binding as the steering was turned to one extreme and the friction
became excessive due to the combination of normal load and too much preload. B is not the answer
because sticking U-joints should be apparent and cause rough rotation
of the wheel at all steering angles. If either lash or ball nut thrust adjustment was incorrect, the box
would either bind at the center or be too loose at the extremes
of travel.
7. Which of these is most likely to cause steering wheel shimmy?
A. too much positive caster
B. out-of-balance wheels
C. air in the power steering system
D. low tire pressure - Answers 7. The correct answer is B. Out-of-balance wheels cause a high
frequency vibration, which shows up in the wheel as shimmy. A is not the answer because caster
shows up as too much self-centering action (hard steering). Air in the power steering system causes
constantly or intermittently hard steering (lack of hydraulic force). Low tire pressures generally do not
cause an uneven force on the steering system, but rather poor tread contact with the road and vague
steering or hard steering.
8. Technician A says that steering columns are collapsible to prevent the column from causing serious
injury to the driver during a collision. Technician B says that when a steering column has been
collapsed, the entire column must be replaced. Who is right?
A. Technician A only
B. Technician B only
C. Both A and B
D. Neither A or B - Answers 8. The correct answer is C, both technicians are right. Steering columns
are made to be collapsible to prevent the column from seriously impacting the
driver during a front-end collision. If an accident has occurred, and the steering column has partially
collapsed, the entire column must be replaced.
12. The driver of a new truck says that he feels a light tire thump. Technician A says the cause could
be an out-of-balance tire. Technician B says the cause could be an over-inflated tire. Who is right?
A. Technician A only
B. Technician B only
C. Both A and B
D. Neither A or B - Answers 12. The correct answer is A. A tire that is out of balance produces uneven
forces in the steering system, The tire tends to bounce up-and-down as the heavier
portion alternately goes over the top and hits the pavement. Tires that are overinflated still produce
constant forces on the steering system. Overinflation tends to create uneven wear and may cause
imprecise steering because the full width of the tread does not contact the road surface.
13. A vehicle has exhibited power steering fluid leakage. Disassembly of components has revealed
deteriorated seals in both the pump and steering gear. Technician A says to find out if the vehicle has
been run severely overloaded. Technician B says to check for use of an incorrect replacement hose.
Who is right?
A. Technician A only
B. Technician B only
C. Both A and B
D. Neither A or B - Answers 13. The correct answer is C, both technicians are right. The most likely
cause of the problem is overheating of the fluid because all the seals in the system