Service manual
Dumper
Machine model 3001
D03-05 (from WNCD0305VPAL00283
Edition 2.6
Language en
Article number 1000156004
,Documentation
Title Language Order no.
Operator’s Manual de 1000172670
Service manual en 1000156004
Spare parts catalog de/ From AA31001D / AB27126D to AA31495D / AB27168D; 1000138134;
en/fr From AC310003D/AD310200D to AC310199/AD310241; 1000173900;
From AE310242D/EA01286 1000183393
Legend
Edition Issued
1.0 01/2005
1.1 05/2007
2.0 02/2008
2.1 08/2012
2.2 10/2012
2.3 02/2014
2.4 06/2014
2.5 06/2015
2.6 10/2015
Copyright – 2015 Wacker Neuson Linz GmbH, Hörsching
Printed in Austria
All rights reserved, in particular the copyright, the right of reproduction and the right of distribution applicable worldwide.
This document may be used by the receiver only for the designated purpose. It may in no way be duplicated or translated in any other lan-
guage, in whole or in part, without prior permission in writing from the manufacturer.
No reproduction or translation of this publication, in whole or part, without the written consent of Wacker Neuson Linz GmbH.
Violations of legal regulations, in particular of the copyright protection, will be subject to civil and criminal prosecution.
Wacker Neuson Linz GmbH keep abreast of the latest technical developments and constantly improve their products. For this reason, we
may from time to time need to make changes to figures and descriptions in this documentation that do not reflect products that have
already been delivered and that will not be implemented on these machines.
Technical data, dimensions and weights are only given as an indication. Responsibility for errors or omissions not accepted.
The cover features the machine with possible optional equipment.
Wacker Neuson is authorized to reprint the copyright-protected material of Perkins Engines Company Ltd contained in this document.
Refer to the Operator’s Manual of the machine for information on labels.
Wacker Neuson Linz GmbH
Flughafenstr. 7
A-4063 Hörsching
Phone: +43 (0) 7221 63000
Fax: +43 (0) 7221 63000-2200
E-mail:
www.wackerneuson.com
, Table of contents
Table of contents
Documentation .................................................................................................. 1-2
Legend ............................................................................................................... 1-2
Operation
Information on this service manual .......................................................................... 1-1
Identification of warnings and dangers .................................................................... 1-2
Designated use and exemption from liability ........................................................... 1-3
Type labels and component numbers ...................................................................... 1-4
Machine overview .................................................................................................... 1-6
Control stand overview ............................................................................................ 1-8
Overview of cabin control stand (option) ................................................................. 1-9
Instrument panel overview (Yanmar) ..................................................................... 1-10
Overview of display element and switches (Perkins) ............................................. 1-11
Parking the machine .............................................................................................. 1-13
Engine cover .......................................................................................................... 1-14
Maintenance accesses (machine with optional cabin) ........................................... 1-15
Maintenance prop .................................................................................................. 1-16
Front skip ......................................................................................................... 1-16
Swivel skip ....................................................................................................... 1-17
Center-pivot prop ................................................................................................... 1-17
Rollbar ................................................................................................................... 1-18
Locking the control lever ........................................................................................ 1-19
Battery master switch up to serial number WNCD0305VPAL00283 (Yanmar) ..... 1-19
Rotating beacon (option) ....................................................................................... 1-20
Opening the high-pressure circuit .......................................................................... 1-20
Technical data
Chassis .................................................................................................................... 2-1
Engine (Yanmar) ...................................................................................................... 2-1
Engine capacities .............................................................................................. 2-2
Engine tightening torques .................................................................................. 2-2
Engine (Perkins) ...................................................................................................... 2-3
Engine capacities .............................................................................................. 2-3
Operating hydraulics ................................................................................................ 2-4
Traveling drive ......................................................................................................... 2-4
Machine travel specifications ................................................................................... 2-4
Brakes ...................................................................................................................... 2-5
Steering system ....................................................................................................... 2-5
Tires ......................................................................................................................... 2-5
Skip .......................................................................................................................... 2-5
Coolant compound table .......................................................................................... 2-6
Vibration ................................................................................................................... 2-6
Electrical system ...................................................................................................... 2-7
Fuses and relays (up to serial no. EA01931, Yanmar) ...................................... 2-7
Fuses and relays (serial nos. EA01932 to EA01950, Yanmar) ......................... 2-8
Additional fuses for machine with optional cabin (Yanmar) ............................... 2-8
Fuses and relays (Perkins) ................................................................................ 2-9
Noise levels (Yanmar) ........................................................................................... 2-11
General tightening torques .................................................................................... 2-11
Tightening torques for hydraulic threaded fittings (dry assembly) ................... 2-11
Tightening torques for high-resistance threaded fittings .................................. 2-13
Tightening torques for Nordlock lock washers ................................................. 2-14
Dimensions model 3001 (front skip) ...................................................................... 2-15
Dimensions model 3001s (swivel skip) (option) ..................................................... 2-16
Dimensions model 3001s special skip (swivel skip) (option) ................................. 2-17
Tilted height 2.2 m (86.6 in) ............................................................................. 2-17
SHB 3001 en - Edition 2.6 * Sh3001en_0IVZ.fm I-1
, Table of contents
Dimensions model 3001 (front skip) cabin (option) ................................................ 2-18
Dimensions model 3001s (swivel skip) cabin (option) ........................................... 2-19
Maintenance
Introduction .............................................................................................................. 3-1
Safety-relevant parts ................................................................................................ 3-1
Fluids and lubricants (Yanmar) ................................................................................ 3-2
Fluids and lubricants (Perkins) ................................................................................. 3-3
Oil grades for the diesel engine, depending on temperature (Yanmar) ............. 3-4
Oil grades for the diesel engine, depending on temperature (Perkins) ............. 3-4
Oil grades for the hydraulic system, depending on temperature ....................... 3-5
Additional oil change and filter replacement (hydraulic system) ........................ 3-5
Important information regarding operation with biodegradable hydraulic oil ..... 3-5
Maintenance label .................................................................................................... 3-6
Explanation of symbols on the maintenance label ............................................. 3-7
Maintenance plan (overview – Yanmar) .................................................................. 3-8
Maintenance plan (Perkins) ................................................................................... 3-13
Fuel system ............................................................................................................ 3-17
Refueling .......................................................................................................... 3-18
Stationary fuel pumps ...................................................................................... 3-19
Emptying the fuel tank ..................................................................................... 3-20
Draining the condensation water in the fuel tank ............................................. 3-21
Bleeding the fuel system (Yanmar) .................................................................. 3-21
Yanmar fuel prefilter with water separator (Yanmar) ....................................... 3-22
Replacing the fuel filter (Yanmar) .................................................................... 3-23
Fuel filter with water separator (Perkins) ......................................................... 3-24
Emptying the fuel filter (Perkins) ...................................................................... 3-24
Replacing the fuel filter (Perkins) ..................................................................... 3-25
Changing the fuel prefilter (Perkins) ................................................................ 3-25
Engine lubrication system ...................................................................................... 3-26
Checking the engine oil level (Yanmar) ........................................................... 3-26
Checking the engine oil level (Perkins) ............................................................ 3-27
Adding engine oil ............................................................................................. 3-28
Changing engine oil ......................................................................................... 3-29
Replacing the engine-oil filter cartridge ........................................................... 3-30
Engine and hydraulics cooling system ................................................................... 3-31
Specific safety instructions .............................................................................. 3-31
Checking the coolant level/adding coolant ...................................................... 3-32
Draining coolant ............................................................................................... 3-35
Cleaning the radiator ....................................................................................... 3-36
Air filter ................................................................................................................... 3-37
Replacing the filter ........................................................................................... 3-38
Checking the engine air intake (Perkins) ......................................................... 3-39
Replacing the cabin air filter ................................................................................... 3-39
V-belt ...................................................................................................................... 3-41
Checking V-belt tension ................................................................................... 3-41
Replacing the alternator V-belt ........................................................................ 3-42
Retensioning the alternator V-belt ................................................................... 3-42
Replacing the compressor V-belt (Perkins) ..................................................... 3-43
Retensioning the compressor V-belt (Perkins) ................................................ 3-43
Replacing the crankcase breather filter ................................................................. 3-44
Replace the fuel-burner glow plug ......................................................................... 3-45
Hydraulic system .................................................................................................... 3-46
Specific safety instructions .............................................................................. 3-46
Checking the hydraulic oil level ....................................................................... 3-46
Adding hydraulic oil .......................................................................................... 3-48
Changing hydraulic oil ..................................................................................... 3-49
I-2 SHB 3001 en - Edition 2.6 * Sh3001en_0IVZ.fm
Dumper
Machine model 3001
D03-05 (from WNCD0305VPAL00283
Edition 2.6
Language en
Article number 1000156004
,Documentation
Title Language Order no.
Operator’s Manual de 1000172670
Service manual en 1000156004
Spare parts catalog de/ From AA31001D / AB27126D to AA31495D / AB27168D; 1000138134;
en/fr From AC310003D/AD310200D to AC310199/AD310241; 1000173900;
From AE310242D/EA01286 1000183393
Legend
Edition Issued
1.0 01/2005
1.1 05/2007
2.0 02/2008
2.1 08/2012
2.2 10/2012
2.3 02/2014
2.4 06/2014
2.5 06/2015
2.6 10/2015
Copyright – 2015 Wacker Neuson Linz GmbH, Hörsching
Printed in Austria
All rights reserved, in particular the copyright, the right of reproduction and the right of distribution applicable worldwide.
This document may be used by the receiver only for the designated purpose. It may in no way be duplicated or translated in any other lan-
guage, in whole or in part, without prior permission in writing from the manufacturer.
No reproduction or translation of this publication, in whole or part, without the written consent of Wacker Neuson Linz GmbH.
Violations of legal regulations, in particular of the copyright protection, will be subject to civil and criminal prosecution.
Wacker Neuson Linz GmbH keep abreast of the latest technical developments and constantly improve their products. For this reason, we
may from time to time need to make changes to figures and descriptions in this documentation that do not reflect products that have
already been delivered and that will not be implemented on these machines.
Technical data, dimensions and weights are only given as an indication. Responsibility for errors or omissions not accepted.
The cover features the machine with possible optional equipment.
Wacker Neuson is authorized to reprint the copyright-protected material of Perkins Engines Company Ltd contained in this document.
Refer to the Operator’s Manual of the machine for information on labels.
Wacker Neuson Linz GmbH
Flughafenstr. 7
A-4063 Hörsching
Phone: +43 (0) 7221 63000
Fax: +43 (0) 7221 63000-2200
E-mail:
www.wackerneuson.com
, Table of contents
Table of contents
Documentation .................................................................................................. 1-2
Legend ............................................................................................................... 1-2
Operation
Information on this service manual .......................................................................... 1-1
Identification of warnings and dangers .................................................................... 1-2
Designated use and exemption from liability ........................................................... 1-3
Type labels and component numbers ...................................................................... 1-4
Machine overview .................................................................................................... 1-6
Control stand overview ............................................................................................ 1-8
Overview of cabin control stand (option) ................................................................. 1-9
Instrument panel overview (Yanmar) ..................................................................... 1-10
Overview of display element and switches (Perkins) ............................................. 1-11
Parking the machine .............................................................................................. 1-13
Engine cover .......................................................................................................... 1-14
Maintenance accesses (machine with optional cabin) ........................................... 1-15
Maintenance prop .................................................................................................. 1-16
Front skip ......................................................................................................... 1-16
Swivel skip ....................................................................................................... 1-17
Center-pivot prop ................................................................................................... 1-17
Rollbar ................................................................................................................... 1-18
Locking the control lever ........................................................................................ 1-19
Battery master switch up to serial number WNCD0305VPAL00283 (Yanmar) ..... 1-19
Rotating beacon (option) ....................................................................................... 1-20
Opening the high-pressure circuit .......................................................................... 1-20
Technical data
Chassis .................................................................................................................... 2-1
Engine (Yanmar) ...................................................................................................... 2-1
Engine capacities .............................................................................................. 2-2
Engine tightening torques .................................................................................. 2-2
Engine (Perkins) ...................................................................................................... 2-3
Engine capacities .............................................................................................. 2-3
Operating hydraulics ................................................................................................ 2-4
Traveling drive ......................................................................................................... 2-4
Machine travel specifications ................................................................................... 2-4
Brakes ...................................................................................................................... 2-5
Steering system ....................................................................................................... 2-5
Tires ......................................................................................................................... 2-5
Skip .......................................................................................................................... 2-5
Coolant compound table .......................................................................................... 2-6
Vibration ................................................................................................................... 2-6
Electrical system ...................................................................................................... 2-7
Fuses and relays (up to serial no. EA01931, Yanmar) ...................................... 2-7
Fuses and relays (serial nos. EA01932 to EA01950, Yanmar) ......................... 2-8
Additional fuses for machine with optional cabin (Yanmar) ............................... 2-8
Fuses and relays (Perkins) ................................................................................ 2-9
Noise levels (Yanmar) ........................................................................................... 2-11
General tightening torques .................................................................................... 2-11
Tightening torques for hydraulic threaded fittings (dry assembly) ................... 2-11
Tightening torques for high-resistance threaded fittings .................................. 2-13
Tightening torques for Nordlock lock washers ................................................. 2-14
Dimensions model 3001 (front skip) ...................................................................... 2-15
Dimensions model 3001s (swivel skip) (option) ..................................................... 2-16
Dimensions model 3001s special skip (swivel skip) (option) ................................. 2-17
Tilted height 2.2 m (86.6 in) ............................................................................. 2-17
SHB 3001 en - Edition 2.6 * Sh3001en_0IVZ.fm I-1
, Table of contents
Dimensions model 3001 (front skip) cabin (option) ................................................ 2-18
Dimensions model 3001s (swivel skip) cabin (option) ........................................... 2-19
Maintenance
Introduction .............................................................................................................. 3-1
Safety-relevant parts ................................................................................................ 3-1
Fluids and lubricants (Yanmar) ................................................................................ 3-2
Fluids and lubricants (Perkins) ................................................................................. 3-3
Oil grades for the diesel engine, depending on temperature (Yanmar) ............. 3-4
Oil grades for the diesel engine, depending on temperature (Perkins) ............. 3-4
Oil grades for the hydraulic system, depending on temperature ....................... 3-5
Additional oil change and filter replacement (hydraulic system) ........................ 3-5
Important information regarding operation with biodegradable hydraulic oil ..... 3-5
Maintenance label .................................................................................................... 3-6
Explanation of symbols on the maintenance label ............................................. 3-7
Maintenance plan (overview – Yanmar) .................................................................. 3-8
Maintenance plan (Perkins) ................................................................................... 3-13
Fuel system ............................................................................................................ 3-17
Refueling .......................................................................................................... 3-18
Stationary fuel pumps ...................................................................................... 3-19
Emptying the fuel tank ..................................................................................... 3-20
Draining the condensation water in the fuel tank ............................................. 3-21
Bleeding the fuel system (Yanmar) .................................................................. 3-21
Yanmar fuel prefilter with water separator (Yanmar) ....................................... 3-22
Replacing the fuel filter (Yanmar) .................................................................... 3-23
Fuel filter with water separator (Perkins) ......................................................... 3-24
Emptying the fuel filter (Perkins) ...................................................................... 3-24
Replacing the fuel filter (Perkins) ..................................................................... 3-25
Changing the fuel prefilter (Perkins) ................................................................ 3-25
Engine lubrication system ...................................................................................... 3-26
Checking the engine oil level (Yanmar) ........................................................... 3-26
Checking the engine oil level (Perkins) ............................................................ 3-27
Adding engine oil ............................................................................................. 3-28
Changing engine oil ......................................................................................... 3-29
Replacing the engine-oil filter cartridge ........................................................... 3-30
Engine and hydraulics cooling system ................................................................... 3-31
Specific safety instructions .............................................................................. 3-31
Checking the coolant level/adding coolant ...................................................... 3-32
Draining coolant ............................................................................................... 3-35
Cleaning the radiator ....................................................................................... 3-36
Air filter ................................................................................................................... 3-37
Replacing the filter ........................................................................................... 3-38
Checking the engine air intake (Perkins) ......................................................... 3-39
Replacing the cabin air filter ................................................................................... 3-39
V-belt ...................................................................................................................... 3-41
Checking V-belt tension ................................................................................... 3-41
Replacing the alternator V-belt ........................................................................ 3-42
Retensioning the alternator V-belt ................................................................... 3-42
Replacing the compressor V-belt (Perkins) ..................................................... 3-43
Retensioning the compressor V-belt (Perkins) ................................................ 3-43
Replacing the crankcase breather filter ................................................................. 3-44
Replace the fuel-burner glow plug ......................................................................... 3-45
Hydraulic system .................................................................................................... 3-46
Specific safety instructions .............................................................................. 3-46
Checking the hydraulic oil level ....................................................................... 3-46
Adding hydraulic oil .......................................................................................... 3-48
Changing hydraulic oil ..................................................................................... 3-49
I-2 SHB 3001 en - Edition 2.6 * Sh3001en_0IVZ.fm
