CWB 2 VISUAL WELD INSPECTOR EXAM-COMPLETE
EXAM SET WITH QUESTIONS AND VERIFIED
SOLUTIONS
The plasma arc welding process is similar to what other welding process in
principles of operation - correct-answer -GTAW
For a flat weld profile and good penetration profile using the MCAW process -
correct-answer -15 degree travel angle using push technique should be used
What is the effect of tip to work distance (electrical sickout on deposition rate of
submerged are welding - correct-answer -decreasing tip to work distance without
adjusting any other variable will cause a increase in deposition rate
Electrode stick out is measured - correct-answer -From tip of nozzle to end of
electrode
Contact tip-to-work is the sum (CTTW) - correct-answer -of the electrode
extension and arc length
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Increasing electrical sickout - correct-answer -decreases voltage, decreases
current and increases resistance
Which welding process for GMAW has large weld pool and is rather large and
difficult to control out of position - correct-answer -Spray transfer
Which welding process for GMAW has excessive spatter - correct-answer -
Globular transfer
Which welding process for GMAW usually has lack of fusion - correct-answer -
Short Circuit
what electrodes never go in holding or baking oven - correct-answer -cellulosic
Submerged Arc Welding disadvantage - correct-answer -Requires inter-pass and
post weld slag removal
What welding process has the greatest HAZ - correct-answer -Electroslag
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GTAW when a BALL is formed on Tungsten - correct-answer -Aluminum
Which welding process can be done outside Earth's atmosphere - correct-answer -
Diffusion
With tungsten arc, most of the current across the arc is carried by - correct-
answer -electrons
Electrode beam welding has - correct-answer -a very narrow weld and heat
affected zone
Which gases are used with the GMAW process - correct-answer -argon and CO2
and their mixtures in various proportions
Which welding process is non-consumable electrode process - correct-answer -
GTAW
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Which shielding gas does GMAW use for spray transfer - correct-answer -95%
Argon and 5% CO2
The deposition rate of SMAW electrodes is increased by including - correct-
answer -Iron Power
Electrode in Flux cored are welding is - correct-answer -Tubular wire containing
flux or other ingredients
What welding process is not used in overhead position - correct-answer -SAW
(Submerged Arc Welding
SAW Fluxes that significantly influence the composition of the weld metal through
slag/metal reactions are called - correct-answer -are classified in conjunction with
welding wire forming a flux designation
A welding arc consists of a - correct-answer -high current and low voltage