ME 215 EXAM 1 And 2 Practice
Questions with Guaranteed Pass
Solutions 2026 Updated.
what is Manufacturing and Assembly - Answer Organized activity turn raw material to salable
goods
Difference between *Producer vs Consumer good* - Answer Producer: Company to Company
Consumer: Company to Consumer
What is *Sustaining technology* - Answer Innovations (improvements in materials, processes
and design) that bring more value to the consumer
Describe the *Product Development Curve* - Answer S-Shaped curve
Time on the X-Axis
Performance on the Y-Axis
Development (Creation/Invention) on the bottom of the S (Low time/Low Performance)
Growth in the middle of the S (invest More time, Get more performance)
Maturity on top of the S (Investing more time does not increase performance)
What makes up *Manufacturing Cost* - Answer 1. Materials
2. Direct Labor (Actual Manufacturing ex Mill operators, engineers, etc)
3. Indirect Labor (Support Systems ex IT, HR, etc)
4. Equipment
5. Plant Energy
What are the *Factors in Manufacturing * - Answer 1. Product Design
2. Materials
3. Labor costs
4. Equipment
5. Manufacturing
What does the *Production System* consist of - Answer Includes and services the
manufacturing system
plus all the other functional areas of the plant for information, design, analysis, and control.
,What does the *Manufacturing System* consist of - Answer Collection of operations and
processes to produce a desired product or component.
What is a *Manufacturing Process* - Answer Converts an unfinished material to a finished
product
What is *Machine Tool* - Answer assembly of related mechanisms that produce a desired
result
What is a *Job* - Answer total of the work or duties a worker performs
Station - Answer location where a job is done by a worker
what are *operations* - Answer Distinct action performed to produce a desired result or
effect
what are the different categories of *operations* - Answer matls handling and transport
(change position)
processing (change form)
packaging
inspection
storing
What are *Treatments* - Answer They modify the product without touching it. Add value to
the part. Heat treat, paint, coat etc
What is a *Tool* - Answer Lowest mechanism in production. Used to hold shape or form the
unfinished product
Poka-yoke - Answer any mechanism that prevents defects: ie pressing the brake before
shifting from park
Fabricating - Answer manufacture from components
Processing - Answer Manufacturing through continuous series of ops
,What are the qualities of a *Job Shop* - Answer Low Volume
Large Variety of components
General Purpose Machines
material is moved from machine to machine in lots
What are the qualities of a *Flow Shop* - Answer Flow line layout or assembly line
Large Volume, low variety, special purpose machines
product oriented layout
ex: factory w assembly line
What are the qualities of a *Linked-Cell Shop* - Answer U-shape Cell
composed of manufacturing and sub assembly cells connected to final assembly through
*kanban* (inventory and information control)
has a lot of flexibility
What are the qualities of a *Project Shop* - Answer Fixed Position layout
The product can't move due to size, so it is built in one spot
ex: construction, large locomotives, large machine tools
What are the qualities of a *Continuous Process * - Answer The product physically flows -
liquid, gas, oil and powder
ex: oil refineries, chem processing, food process
At the *Startup* stage of a product, what is the;
- Manufacturing System Design
- Product Variety
- Industry Structure
- Form of Competition
- Process Innovation Level
- Automation Level - Answer - Manufacturing System Design: Job Shop
- Product Variety: Great Variety and lots of innovation
- Industry Structure: Many small competitors
- Form of Competition: Compete based on product characteristics
- Process Innovation Level: Low process innovation
- Automation Level: Low automation
, At the *Rapid Growth* stage of a product, what is the;
- Manufacturing System Design
- Product Variety
- Industry Structure
- Form of Competition
- Process Innovation Level
- Automation Level - Answer - Manufacturing System Design: Production Job Shop with some
flow
- Product Variety: less Variety and more standardization
- Industry Structure: Failout and consolidation of companies
- Form of Competition: Compete based on product quality, cost, and availability
- Process Innovation Level: Medium to high process innovation
- Automation Level: Medium automation
At the *Maturation* stage of a product, what is the;
- Manufacturing System Design
- Product Variety
- Industry Structure
- Form of Competition
- Process Innovation Level
- Automation Level - Answer - Manufacturing System Design: Production Job Shop with some
flow lines and assembly lines
- Product Variety: a dominant standard design emerges
- Industry Structure: Few large companies emerge
- Form of Competition: Compete based on product quality, cost, and reliability
- Process Innovation Level: High process innovation
- Automation Level: Medium to high automation
At the *Commodity or Decline* stage of a product, what is the;
- Manufacturing System Design
- Product Variety
- Industry Structure
- Form of Competition
- Process Innovation Level
Questions with Guaranteed Pass
Solutions 2026 Updated.
what is Manufacturing and Assembly - Answer Organized activity turn raw material to salable
goods
Difference between *Producer vs Consumer good* - Answer Producer: Company to Company
Consumer: Company to Consumer
What is *Sustaining technology* - Answer Innovations (improvements in materials, processes
and design) that bring more value to the consumer
Describe the *Product Development Curve* - Answer S-Shaped curve
Time on the X-Axis
Performance on the Y-Axis
Development (Creation/Invention) on the bottom of the S (Low time/Low Performance)
Growth in the middle of the S (invest More time, Get more performance)
Maturity on top of the S (Investing more time does not increase performance)
What makes up *Manufacturing Cost* - Answer 1. Materials
2. Direct Labor (Actual Manufacturing ex Mill operators, engineers, etc)
3. Indirect Labor (Support Systems ex IT, HR, etc)
4. Equipment
5. Plant Energy
What are the *Factors in Manufacturing * - Answer 1. Product Design
2. Materials
3. Labor costs
4. Equipment
5. Manufacturing
What does the *Production System* consist of - Answer Includes and services the
manufacturing system
plus all the other functional areas of the plant for information, design, analysis, and control.
,What does the *Manufacturing System* consist of - Answer Collection of operations and
processes to produce a desired product or component.
What is a *Manufacturing Process* - Answer Converts an unfinished material to a finished
product
What is *Machine Tool* - Answer assembly of related mechanisms that produce a desired
result
What is a *Job* - Answer total of the work or duties a worker performs
Station - Answer location where a job is done by a worker
what are *operations* - Answer Distinct action performed to produce a desired result or
effect
what are the different categories of *operations* - Answer matls handling and transport
(change position)
processing (change form)
packaging
inspection
storing
What are *Treatments* - Answer They modify the product without touching it. Add value to
the part. Heat treat, paint, coat etc
What is a *Tool* - Answer Lowest mechanism in production. Used to hold shape or form the
unfinished product
Poka-yoke - Answer any mechanism that prevents defects: ie pressing the brake before
shifting from park
Fabricating - Answer manufacture from components
Processing - Answer Manufacturing through continuous series of ops
,What are the qualities of a *Job Shop* - Answer Low Volume
Large Variety of components
General Purpose Machines
material is moved from machine to machine in lots
What are the qualities of a *Flow Shop* - Answer Flow line layout or assembly line
Large Volume, low variety, special purpose machines
product oriented layout
ex: factory w assembly line
What are the qualities of a *Linked-Cell Shop* - Answer U-shape Cell
composed of manufacturing and sub assembly cells connected to final assembly through
*kanban* (inventory and information control)
has a lot of flexibility
What are the qualities of a *Project Shop* - Answer Fixed Position layout
The product can't move due to size, so it is built in one spot
ex: construction, large locomotives, large machine tools
What are the qualities of a *Continuous Process * - Answer The product physically flows -
liquid, gas, oil and powder
ex: oil refineries, chem processing, food process
At the *Startup* stage of a product, what is the;
- Manufacturing System Design
- Product Variety
- Industry Structure
- Form of Competition
- Process Innovation Level
- Automation Level - Answer - Manufacturing System Design: Job Shop
- Product Variety: Great Variety and lots of innovation
- Industry Structure: Many small competitors
- Form of Competition: Compete based on product characteristics
- Process Innovation Level: Low process innovation
- Automation Level: Low automation
, At the *Rapid Growth* stage of a product, what is the;
- Manufacturing System Design
- Product Variety
- Industry Structure
- Form of Competition
- Process Innovation Level
- Automation Level - Answer - Manufacturing System Design: Production Job Shop with some
flow
- Product Variety: less Variety and more standardization
- Industry Structure: Failout and consolidation of companies
- Form of Competition: Compete based on product quality, cost, and availability
- Process Innovation Level: Medium to high process innovation
- Automation Level: Medium automation
At the *Maturation* stage of a product, what is the;
- Manufacturing System Design
- Product Variety
- Industry Structure
- Form of Competition
- Process Innovation Level
- Automation Level - Answer - Manufacturing System Design: Production Job Shop with some
flow lines and assembly lines
- Product Variety: a dominant standard design emerges
- Industry Structure: Few large companies emerge
- Form of Competition: Compete based on product quality, cost, and reliability
- Process Innovation Level: High process innovation
- Automation Level: Medium to high automation
At the *Commodity or Decline* stage of a product, what is the;
- Manufacturing System Design
- Product Variety
- Industry Structure
- Form of Competition
- Process Innovation Level
