BTEC Firsts Level 1-2 in Engineering | 2022 QUESTIONS UPDATE

BTEC Firsts Level 1-2 in Engineering [Unit 1: The Engineering World] Mock Exam 1-2018-19 Page 1 1 6 BTEC Firsts Level 1-2 in Engineering [Unit 1: The Engineering World] Mock Exam 1-2018-19 Page 2 Name: Student umber: BTEC Firsts Level 1-2 in Engineering [Unit 1: The Engineering World] 1-The images show different types of engineering applications; find appropriate process would be used to make them. A-Car Engine block (1 Mark): Drilling Casting Forging Welding Mock Exam 1-2018-19 Page 3 BTEC Firsts Level 1-2 in Engineering [Unit 1: The Engineering World] B- Car lock nuts (1 Mark): Turning Casting Forging Welding C- Spanner (1 Mark): Turning Mock Exam 1-2018-19 Page 4 BTEC Firsts Level 1-2 in Engineering [Unit 1: The Engineering World] Casting Forging Drilling D- Skips (1 Mark): Turning Shearing Welding Casting E- Electronic circuit (1 Mark): Forging Mock Exam 1-2018-19 Page 5 D r D r D r D r BTEC Firsts Level 1-2 in Engineering [Unit 1: The Engineering World] Welding Shearing PCB manufacture 2- Suggest which engineering sectors produce and manufacture process of following products (3 Marks): Mock Exam 1-2018-19 Page 6 D r D r BTEC Firsts Level 1-2 in Engineering [Unit 1: The Engineering World] N O Product Engineering sector A. Rim of bicycle B. Mobile phone C. Jet Engine D. Monitor E. Car bonnet F. Eye contact lens 3- Complete following processes from raw material to final product by arranging processes in correct positions (3 Marks)? Mock Exam 1-2018-19 Page 7 BTEC Firsts Level 1-2 in Engineering [Unit 1: The Engineering World] Extracting Primary forming Secondary forming Finishing process Products Raw material 1- 2- 3- Final product A-Casting B-Milling C- Welding D- Painting E- SMT F- Powder Metallurgy 4- State an appropriate title for each following image and then rearrange them based upon manufacturing process chart. (3 & 1 marks) Mock Exam 1-2018-19 Page 8 1 2 3 3 BTEC Firsts Level 1-2 in Engineering [Unit 1: The Engineering World] 1.---------------------------------- 2.---------------------------------- 3.---------------------------------- Mock Exam 1-2018-19 Page 9 4 5 6 BTEC Firsts Level 1-2 in Engineering [Unit 1: The Engineering World] 4.---------------------------------- 5.---------------------------------- 6.---------------------------------- 5- The image shows the bio hand which used for disabled peoples and help them to do simple daily activities. A) State which engineering section could produce this type of product (1 Mark): Mock Exam 1-2018-19 Page 10 BTEC Firsts Level 1-2 in Engineering [Unit 1: The Engineering World] 6-CNC robot can be used to measure machined components. State one advantage and one disadvantage of using CNC technique to check the size of final parts in small company (4 marks). ---------------------------------------------------------------------------------------------------------------------- Mock Exam 1-2018-19 Page 11 1 2 3 4 BTEC Firsts Level 1-2 in Engineering [Unit 1: The Engineering World] ----------------------------------------------------------------------------------------------------------------------- ----------------------------------------------------------------------------------------------------------------------- 7- Identify different parts of machine lathe in following image (2 marks). 1. ------------------ 2. ------------------- 3. -------------------- 4. -------------------- Mock Exam 1-2018-19 Page 12 3 BTEC Firsts Level 1-2 in Engineering [Unit 1: The Engineering World] 8- Identify different parts of drilling machine in following image (2 Marks). 1. ------------------ 2. ------------------ Mock Exam 1-2018-19 Page 13 1 BTEC Firsts Level 1-2 in Engineering [Unit 1: The Engineering World] 9- Identify different parts of cutting machine in following image (3 marks). 1. ------------------ 2. ------------------- 3. -------------------- Mock Exam 1-2018-19 Page 14 2 1 3 2 BTEC Firsts Level 1-2 in Engineering [Unit 1: The Engineering World] A- Explain why cutting fluid must be used when cutting metal part (2 marks). ----------------------------------------------------------------------------------------------------------------------------- B- Give two possible hazardous during using the cutting machine (2 marks). Mock Exam 1-2018-19 Page 15 1 BTEC Firsts Level 1-2 in Engineering [Unit 1: The Engineering World] 1- -------------------------------------------------------------------------------------------------------------------- -------------------------------------------------------------------------------------------------------------------- 2- -------------------------------------------------------------------------------------------------------------------- -------------------------------------------------------------------------------------------------------------------- 10. Identify different parts of casting system in following image (2 Marks). 1- ---------------------------- 2- ---------------------------- 3- ---------------------------- 4- ----------------------------- Mock Exam 1-2018-19 Page 16 1 2 BTEC Firsts Level 1-2 in Engineering [Unit 1: The Engineering World] 11- Powder Metallurgy (PM) is one of the production technologies which compacts powders to manufacture components of various types. A- Identify unknown sections of powder metallurgy process from following image (3 Marks). Mock Exam 1-2018-19 Page 17 4 3 1 2 3 BTEC Firsts Level 1-2 in Engineering [Unit 1: The Engineering World] 1. ---------------------------------- 2. ---------------------------------- 3. ---------------------------------- B- Explain two advantages and two disadvantages of using Powder Metallurgy (PM) technique to manufacture different type of components (4 Marks): 1- ---------------------------------------------------------------------------------------------------------------------- ----------------------------------------------------------------------------------------------------------------------- Mock Exam 1-2018-19 Page 18 BTEC Firsts Level 1-2 in Engineering [Unit 1: The Engineering World] 2----------------------------------------------------------------------------------------------------------------------- ----------------------------------------------------------------------------------------------------------------------- 3-------------------------------------------------------------------------------------------------------------------- ----------------------------------------------------------------------------------------------------------------------- 4-------------------------------------------------------------------------------------------------------------------- ---------------------------------------------------------------------------------------------------------------------- 12- Identify different types of die casting system in following image (2 Marks). 1- ---------------------------- 2- ---------------------------- 3- ---------------------------- 4- ---------------------------- Mock Exam 1-2018-19 Page 19 1 2 BTEC Firsts Level 1-2 in Engineering [Unit 1: The Engineering World] 13- A range of welding process used for metals welding in engineering world. Explain one advantage and two disadvantages of using TIG (Tungsten Inert Gas) welding process to weld metal parts (3 marks). 1- -------------------------------------------------------------------------------------------------------------------- 2--------------------------------------------------------------------------------------------------------------------- 3--------------------------------------------------------------------------------------------------------------------- Mock Exam 1-2018-19 Page 20 2 3 4 BTEC Firsts Level 1-2 in Engineering [Unit 1: The Engineering World] 14- Gas (Oxy Acetylene) Welding and Gas Cutting techniques are using to welds or cut different types of engineering components; explain one advantage and one disadvantage of using these techniques (2 marks). 1---------------------------------------------------------------------------------------------------------------------- Mock Exam 1-2018-19 Page 21 BTEC Firsts Level 1-2 in Engineering [Unit 1: The Engineering World] 2---------------------------------------------------------------------------------------------------------------------- 15- Tungsten Inert Gas (TIG) welding process is one of the modern welding processes. Engineers are using TIG welding to get better joining results. State two reasons how TIG welding process could provide better properties (4 marks). 1---------------------------------------------------------------------------------------------------------------------- Mock Exam 1-2018-19 Page 22 BTEC Firsts Level 1-2 in Engineering [Unit 1: The Engineering World] 2---------------------------------------------------------------------------------------------------------------------- 16- List 4 types of PPE which must apply for the metal casting process and explain the possible hazardous which each PPE could be prevented during the metal casting (4 marks). Mock Exam 1-2018-19 Page 23 BTEC Firsts Level 1-2 in Engineering [Unit 1: The Engineering World] 1---------------------------------------------------------------------------------------------------------------------- 2--------------------------------------------------------------------------------------------------------------------- 3------------------------------------------------------------------------------------------------------------------- ----------------------- 4-------------------------------------------------------------------------------------------------------------------- ----------------------- 17- List 4 types of PPE which should be using for the metal drilling process and describe how each type of PPE could be prevented or eliminated the possible hazards during metal drilling (4 Marks). Mock Exam 1-2018-19 Page 24 BTEC Firsts Level 1-2 in Engineering [Unit 1: The Engineering World] 1---------------------------------------------------------------------------------------------------------------------- 2--------------------------------------------------------------------------------------------------------------------- 3------------------------------------------------------------------------------------------------------------------- ----------------------- 4-------------------------------------------------------------------------------------------------------------------- Total marks: 61 marks Students marks: ------- % marks: ---------- Mock Exam 1-2018-19 Page 25