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Summary Gears

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Summary of 26 pages for the course Machine Design 1 at Bulacan State University (Gears summary)

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8 – GEARS ME 418



TOPIC NO. 8



without slipping. Gears may not be so
This topic includes the following: mounted; then there may be said to be
in operating pitch circle and a standard
8.1 Spur Gear pitch circle. The pitch circle is also the
8.2 Helical Gear trace of the pitch cylinder (pitch
8.3 Bevel Gear surface) as it intersects a plane normal
8.4 Worm Gear to the axis.


 The pitch point of meshing gears is the
point of tangency of the pitch circles; for
an individual gear, the pitch point will be
located where the tooth profile cuts the
standard pitch circle.


 The addendum circle (also outside
circle) is the circle that bounds the outer
ends of the teeth. The addendum
A. SPUR GEARS
cylinder encloses a gear. The diameter

2Spur
of this circle is called the outside
gears are toothed wheels whose tooth
diameter. The addendum a is the radial
elements are straight and parallel to the
distance between the pitch circle and
shaft axis; they are used to transmit motion
the addendum circle.
and power between parallel shafts.


2Definitions of Terms


 The pitch circle is the basis of
measurement of gears. The size of a
gear is its pitch circle diameter in inches,
called the pitch diameter. For
interchangeable gear teeth, it is
intended that the pitch circles of mating
gears be tangent in which case, these  The dedendum circle or root circle is the

imaginary circles roll on one another circle that bounds the bottoms of the

MACHINE DESIGN 1 by ENGR. GERALD T. AGUILA Page 34

,8 – GEARS ME 418


teeth. The dedendum d is the radial between the teeth for lubricant, and to
distance from the pitch circle to the root allow for the expansion of the teeth with
circle, that is, to the bottom of the tooth a temperature rise.
space.


 The whole depth is equal to the
addendum plus the dedendum. The
working depth is the radial distance from
the addendum circle to the working
depth circle which marks the distance
that the mating tooth projects into the
tooth space; it is the sum of the  The face width is the length of teeth in
addendums of mating gears. an axial direction.


 The clearance is the radial distance  The face of the tooth is the surface of
between the working-depth circle and the tooth between the pitch cylinder
the root circle; it is the dedendum minus and the addendum cylinder.
the mating addendum.
 The flank is the surface of the tooth
 The circular thickness, also called tooth between the pitch and root cylinders.
thickness, is the width of tooth measured
along the pitch circle. The chordal  The top land is the surface of the top of
thickness is the tooth width measured the tooth.
along the chord at the pitch circle. The
width of space or tooth space is the  The bottom land is the surface of the
space between teeth measured along bottom of the tooth space.
the pitch circle.
 When two gears are in mesh, the smaller
 Backlash is the tooth space minus the is called the pinion and the larger the
circular thickness. When backlash exists gear.
between two gears, one gear can be
turned through a small angle while the  The angle of action is the angle through
mating gear is held stationary. Backlash which the gear turns from the time a
is necessary to care for errors and particular pair of teeth come into
inaccuracies in the spacing and in the contact until they go out of contact. The
form of the tooth, to provide a space

MACHINE DESIGN 1 by ENGR. GERALD T. AGUILA Page 35

, 8 – GEARS ME 418


arc of action subtends the angle of  The velocity ratio mw, is the angular
action. velocity of the driver divided by the
angular velocity of the driven gear. For
spur gears, this ratio varies inversely as
the pitch (or base-circle) diameters and
as the tooth numbers.




mw = ω1/ω2 = n1/n2 = D2/D1 = N2/N1


where n is angular velocity in, say
Source:
2Virgil Moring Faires, “Design of Machine Elements”, 4 th
revolutions per minute, the subscript
edition, Macmillan Company, 1962 1 refers to the driver and the
subscript 2 refers to the driven gear.


 The gear ratio mg is the number of teeth
in the gear divided by the number of
teeth in the pinion. When the pinion is
the driver, mg = mw.


Base Circle and Pressure Angle
2


Source:
3Venton Levy Doughtie and Alex Vallance, “Design of

Machine Members” 4th edition, McGraw-Hill Inc.,1964  The base circle is the circle from which

 The angle of approach is the angle the involute is generated.

through which the gear turns from the
time a particular pair of teeth come into  The operating pressure angle is

contact until they are in contact at the determined by the center distance,

pitch point. because once the profiles are
established, involute gars may be

 The angle of recess is the angle through moved away from each other, thereby

which the gear turns from the time a increasing the backlash, and still

given pair of teeth is in contact at the operate correctly with no change of

pitch point until they pass out of mesh. velocity ratio. Since the generating line

The angle of approach plus the angle of remains tangent to the base circles, the

recess is equal to the angle of action. effects of increasing the center distance
are to increase the pressure angle and

MACHINE DESIGN 1 by ENGR. GERALD T. AGUILA Page 36

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