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Six Sigma Full Course | Six Sigma Explained | Six Sigma
Green Belt Training | Simplilearn
Simplilearn

Six Sigma
The concept of Six Sigma was introduced in 1980 by Bill Smith while working for Motorola.
Its aim is to reduce the time, defects, and variability experienced by processes in an
organization. Thanks to Six Sigma, you can produce a defect-free product 99.9996% of the
time, allowing only 3.4 errors per 1 million opportunities.

DMAIC Methodology
DMAIC is one of the most commonly used methodologies in the world. It focuses on
improving existing products of the organization.

DMADV Methodology
DMADV is short for Define, Measure, Analyze, Design, and Verify. It is used when the
company has to create a new product or service from scratch. It is also called DFSS or Design
for Six Sigma.

Lean Methodology
Lean is a methodology that aims to remove any part of the process that does not bring value
to the customer. It means doing more with less while doing it better.

Six Sigma in Different Industries
Six Sigma has found success in a number of different industries such as petrochemical,
healthcare, banking, government, and software. These industries have utilized the concepts of
Six Sigma to achieve their business goals.

Understanding Lean and Six Sigma
Lean is a methodology designed to provide value to customers, eliminate waste, and
continuously improve while reducing cycle time. On the other hand, Six Sigma is a set of
tools and techniques that help improve processes and eliminate defects.

What is Waste?
Waste refers to any step or action in the process that does not add value to the end user. These
actions are things that customers would not be willing to pay for.

Lean Six Sigma Overview

, Lean Six Sigma is a methodology that combines the principles of both Lean and Six Sigma. It
has been successfully used by numerous companies worldwide to achieve business success.
Six Sigma typically uses two methodologies: DMAIC and DMADV. These are tools used for
process improvement in existing products and processes to meet customer requirements.

Six Sigma Methodology
Six Sigma methodology is a data-driven approach that focuses on continuous improvement
by finding and eliminating any defects or variations that may hinder product, service, or
process quality. This methodology is statistics-based and can help create a roadmap or path to
reduce organizational risk and operational costs.

Six Sigma and Its Phases
Six Sigma is a commonly used methodology by companies worldwide. It is used when
creating a new product from scratch. The process involves five phases:

 Define: In this phase, the project goal is defined, and customer requirements are
determined.
 Measure: In this phase, data is collected to measure customer needs and responses to the
product.
 Analyze: This phase involves analyzing the data to improve the product or service to
better serve customers.
 Improve: In this phase, the team checks how well the design is working and how well it
meets customer needs.
 Control: In this final phase, the process is monitored to ensure it continues to meet
customer needs and is error-free.
A Six Sigma team is composed of part-time professionals with different roles to fulfill. They
focus on smaller projects and issues; however, they are the foundation for establishing the
program's direction and moving it to the improved phase. The team holds monthly reviews.

Lean Methodology
Lean is a methodology that focuses on continuous optimization of processes and the
elimination of waste. Waste is any part of the process that the customer does not want to pay
for and does not add value to the customer. Lean methodology and Six Sigma are different
from one another.
Lean Six Sigma is a methodology that aims to solve problems by removing any form of waste
or inefficiency and improving the working conditions of employees to serve customers better.

Lean is a combination of tools, methods, and principles that are employed in Lean and Six
Sigma. Six Sigma means 3.4 defects in 1 million opportunities or a process with a 99.99966%
yield.

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