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Mechanical engineering measurement instruments

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Mechanical engineering measurement involves quantifying physical quantities related to machinery and materials. It includes dimensions like length, width, and height, along with properties such as force, pressure, temperature, and velocity. Precision tools like calipers, micrometers, strain gauges, and thermocouples are used to ensure accuracy. These measurements are critical for design, analysis, manufacturing, and quality control, ensuring that mechanical systems function correctly and efficiently. Accurate measurements help in verifying specifications, detecting faults, and maintaining safety standards in various engineering applications, from automotive to aerospace industries.

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DIGITAL NOTES

MECHANICAL MEASUREMENTS AND
INSTRUMENTATION
(R20A0329)


B.Tech –IV Year –I Semester
DEPARTMENT OF MECHANICAL ENGINEERING




MALLA REDDY COLLEGE OF
ENGINEERING & TECHNOLOGY



(An Autonomous Institution – UGC, Govt.of India)
Recognizes under 2(f) and 12(B) of UGC ACT 1956
(Affiliated to JNTUH, Hyderabad, Approved by AICTE –Accredited by NBA & NAAC-“A” Grade-ISO 9001:2015
Certified)




Department Of Mechanical Engineering,MRCET.

, MALLA REDDY COLLEGE OF ENGINEERING & TECHNOLOGY



COURSE OBJECTIVES:

 To impart knowledge of architecture of the measurement system.
 To deliver working principle of mechanical measurement system.
 To study concept of measurement flow and speed of rotating shaft
 To analyze the stress and strain measurements and humidity measurements
 To understand the Measurement of Force, Torque and Power Elements of Control
Systems
UNIT – I:

Definition – Basic principles of measurement – Measurement systems, generalized
configuration and functional descriptions of measuring instruments – examples. Dynamic
performance characteristics – sources of error, Classification and elimination of error.
Measurement of Displacement: Theory and construction of various transducers to measure
displacement – Piezo electric, Inductive, capacitance, resistance, ionization and Photo electric
transducers, Calibration procedures.

UNIT – II:

Measurement of Temperature: Classification – Ranges – Various Principles of measurement –
Expansion, Electrical Resistance – Thermistor – Thermocouple – Pyrometers – Temperature Indicators.
Measurement of Pressure: Units – classification – different principles used. Manometers, Piston,
Bourdon pressure gauges, Bellows – Diaphragm gauges. Low pressure measurement – Thermal
conductivity gauges – ionization pressure gauges, Mcleod pressure gauge.
Measurement of Level: Direct method – Indirect methods – capacitative, ultrasonic, magnetic,
cryogenic fuel level indicators – Bubler level indicators.


UNIT – III:

Flow Measurement: Rotameter, magnetic, Ultrasonic, Turbine flow meter, Hot – wire
anemometer, Laser Doppler Anemometer (LDA).
Measurement of Speed: Mechanical Tachometers – Electrical tachometers – Stroboscope,
Noncontact type of tachometer
Measurement of Acceleration and Vibration: Different simple instruments – Principles of Seismic
instruments – Vibrometer and accelerometer using this principle.




Department Of Mechanical Engineering,MRCET.

,UNIT-IV:

Stress Strain Measurements: Various types of stress and strain measurements – electrical
strain gauge – gauge factor – method of usage of resistance strain gauge for bending
compressive and tensile strains – usage for measuring torque, Strain gauge Rosettes.
Measurement of Humidity – Moisture content of gases, sling psychrometer, Absorption
psychrometer, Dew pointmeter.



UNIT – V:

Measurement of Force, Torque And Power- Elastic force meters, load cells, Torsion meters,
Dynamometers.
Elements of Control Systems: Introduction, Importance – Classification – Open and closed systems
Servomechanisms– Examples with block diagrams–Temperature, speed & position control systems.



COURSE OUTCOMES:

 Learner should be able to Identify and select proper measuring instrument for specific
application Illustrate working principle of measuring instruments.
 Explain calibration methodology and error analysis related to measuring instruments
 Mathematically model and analyze.
o Should know how to measure the stress, strain after applying the load and humidity of
air contains.
 Able to understand measurement of Force, Torque and Power Elements of Control
Systems




TEXT BOOKS:

1. Mechanical Measurements / Beck With, Marangoni, Linehar/ PHI Publisher
2. Measurement Systems: Applications & design / D.S Kumar/McGraw Hill Publishers
3. Mechanical Measurements /Shawney/McGraw Hill Publishers


REFERENCES:

1. Experimental Methods for Engineers / Holman/ McGraw-Hill Education
2. Mechanical and Industrial Measurements / R.K. Jain/ Khanna Publishers.
3. Instrumentation and Mechanical Measurements / A.K. Tayal / Galgotia Publications.




Department Of Mechanical Engineering,MRCET.

, CONTENTS
UNIT NO NAME OF THE UNIT PAGE NO

Definition, Measurement of Displacement 7-41
I



Measurement of Temperature, Measurement of 42-74
II
Pressure, Measurement of Level



Flow Measurement, Measurement of Speed, 75-88
III
Measurement of Acceleration and Vibration



Stress Strain Measurements, Measurement of 89 -113
IV
Humidity



Measurement of Force, Torque And Power, Elements 114-138
V
of Control Systems




4

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