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Energy production and recovery from sugarcane juice

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Energy production and recovery from sugarcane juice is an innovative approach that maximizes the energy potential of this high-sugar-content crop. The primary method involves fermenting sugarcane juice to produce bioethanol, a renewable fuel that can be blended with gasoline or used in dedicated ethanol engines. The process begins with the extraction of juice from sugarcane, followed by fermentation using yeast to convert sugars into ethanol. After distillation and purification, the ethanol can be utilized as a clean-burning fuel, reducing reliance on fossil fuels and lowering greenhouse gas emissions. Additionally, byproducts such as vinasse, a nutrient-rich liquid residue, can be repurposed for biogas production through anaerobic digestion, further enhancing energy recovery from the process. Beyond bioethanol, sugarcane juice can also be utilized for electricity generation through cogeneration in sugar mills. When sugarcane juice is processed for sugar production, bagasse, the fibrous residue, is burned in high-efficiency boilers to generate steam and electricity. This cogeneration process not only powers the mill’s operations but also supplies excess electricity to local grids, promoting sustainable energy use. By integrating bioethanol production with cogeneration, sugarcane juice-based energy systems offer a circular approach that minimizes waste and maximizes energy output. With continued advancements in biofuel technologies and infrastructure, sugarcane juice has the potential to become a key contributor to renewable energy solutions worldwide.

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MODELING AND SIMULATION OF ENERGY RECOVERY FROM SUGARCANE
BAGASSE AS AN ALTERNATIVE BIOFUEL




By
NICKSON MACHARIA GICHANGI - J22S/17730/2016


ENERGY GAS AND PETROLEUM ENGINEERING DEPARTMENT


KENYATTA UNIVERSITY




A Project Submitted to the School of Engineering and Technology of Kenyatta University
in Partial Fulfillment of the Requirements for the Award of the Degree of Bachelor of
Science in Energy Technology




JANUARY 2025

,DECLARATION
INickson Macharia Gichangi, declare that this is my original work and has not been presented for
a degree in any other university.


Signature: ..............................Date:/.............../...........
NICKSON MACHARIA GICHANGI


This proposal has been submitted for examination with my approval as University Supervisor
Name: Ms. Veronica Ngunzi
Signature: ............................Date:/.............../..........
Department of Energy Gas and Petroleum Engineering




ii

,ACKNOWLEDGEMENT
I am grateful to God, my parents, and my colleagues for their support throughout this journey. I
extend my sincere appreciation to my supervisor, Ms. Veronica, for her expertise and
constructive feedback, which shaped my research approach. Special thanks to my parents, Mr.
and Mrs. Gichangi, for their encouragement and inspiration.
I also acknowledge the resources provided by Kenyatta University, as well as the faculty
members whose insights during seminars broadened my perspective. Finally, I thank my family,
friends, and the academic community for their unwavering support, which has fueled my passion
for renewable energy.




iii

, TABLE OF CONTENTS
DECLARATION..............................................................................................................................................ii
ACKNOWLEDGEMENT.................................................................................................................................iii
LISTS OF ABBREVIATIONS AND ACRONYMS................................................................................................vi
LIST OF FIGURES AND EQUATIONS.............................................................................................................vii
LIST OF TABLES..........................................................................................................................................viii
ABSTRACT..................................................................................................................................................viii
1.0 INTRODUCTION....................................................................................................................................10
1.1 Background Information..................................................................................................................10
1.3 Objectives........................................................................................................................................11
1.3.1. General objective.....................................................................................................................11
1.3.2 Specific objectives.....................................................................................................................11
1.4 Problem Statement..........................................................................................................................12
1.5Justification.......................................................................................................................................13
1.6Significance.......................................................................................................................................14
2.0 LITERATURE REVIEW............................................................................................................................15
2.1Introduction......................................................................................................................................15
2.2Sugarcane as a Bio-fuel Feedstock....................................................................................................15
2.3 Bio-ethanol Production from Sugarcane..........................................................................................17
2.4 Energy Recovery from Bagasse........................................................................................................18
2.5 Cogeneration and Efficiency in Biomass Energy Systems.................................................................20
2.6 Critical Review.................................................................................................................................22
3. METHODOLOGY.....................................................................................................................................24
3.2 System Description..........................................................................................................................24
3.3 Development of a PyCharm Simulation for Bio-ethanol Production from Sugarcane Juice.............25
3.3.1 Data Collection and Preparation...............................................................................................25
3.3.2 Fermentation Kinetics...............................................................................................................26
3.4. Energy Recovery from Sugarcane Bagasse......................................................................................27
3.4.1 Moisture Content and Calorific Value.......................................................................................28
3.4.2 Electricity and Heat Generation via Cogeneration....................................................................28


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