Correct Answers)
Expendable mold processes
Ans: mold is sacrificed to remove part
Permanent mold processes
Ans: mold is made of metal and can be used to make many castings
Examples of expendable mold processes
Ans: shell molding
expanded polystyrene
investment casting
plaster mold
ceramic mold
shell molding
Ans: Casting process in which the mold is a thin shell of sand held together by
thermosetting resin
expanded polystyrene
Ans: uses a mold of sand packed around polystyrene foam pattern which vaporizes when
molten metal is poured into mold
investment casting
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, Ans: A pattern made of wax is coated with a refractory material to make the mold, after
which wax is melted away prior to pouring molten metal
plaster mold casting
Ans: similar to sand casting except mold is made of plaster of paris
ceramic mold casting
Ans: similar to plaster-mold casting, except that the mold is made of refractory ceramic
materials that can withstand higher temperatures than
plaster
Examples of permanent mold casting processes
Ans: basic permanant mold casting
die casting
centrifugal casting
basic permanent mold process
Ans: uses a metal mold constructed of two sections designed for easy, precise opening and
closing
die casting
Ans: molten metal is injected into mold cavity under high pressure
hot-chamber die casting
Ans: Metal is melted in a container, and a piston injects liquid metal under high pressure
into the die
cold-chamber die casting
Ans: molten metal is poured into an unheated chamber from an external melting container,
and a piston is used to inject the metal under high pressure into the die cavity.
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