of Materials, Enhanced Edition, 7th Edition Donald
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, A SOLUTION AND ANSWER GUIDE TO ACCOMPANY
THE SCIENCE AND
ENGINEERING OF MATERIALS,
ENHANCED SEVENTH EDITION
DONALD R. ASKELAND AND WENDELIN J. WRIGHT
,© 2022, 2016, 2011 Cengage Learning® ISBN: 978-0-357-44789-5
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, SOLUTION AND ANSWER GUIDE
TO ACCOMPANY
The Science and
Engineering of Materials
Enhanced Seventh Edition
DONALD R. ASKELAND
University of Missouri—Rolla, Emeritus
WENDELIN J. WRIGHT
Bucknell University
, Contents
Chapter 1 .......................................................................................................................................... 1
Chapter 2 ........................................................................................................................................13
Chapter 3 ........................................................................................................................................29
Chapter 4 ........................................................................................................................................85
Chapter 5 ......................................................................................................................................109
Chapter 6 ......................................................................................................................................139
Chapter 7 ......................................................................................................................................181
Chapter 8 ......................................................................................................................................207
Chapter 9 ......................................................................................................................................243
Chapter 10 ....................................................................................................................................279
Chapter 11 ....................................................................................................................................309
Chapter 12 ....................................................................................................................................333
Chapter 13 ....................................................................................................................................371
Chapter 14 ....................................................................................................................................397
Chapter 15 ....................................................................................................................................411
Chapter 16 ....................................................................................................................................427
Chapter 17 ....................................................................................................................................443
Chapter 18 ....................................................................................................................................473
Chapter 19 ....................................................................................................................................483
Chapter 20 ....................................................................................................................................509
Chapter 21 ....................................................................................................................................529
Chapter 22 ....................................................................................................................................549
Chapter 23 ....................................................................................................................................563
, Chapter 23: Corrosion and Wear
23-1 Explain how it is possible to form a simple electrochemical cell using a lemon, a penny,
and a galvanized steel nail.
Solution: The penny serves as the cathode (copper is the cathode). The steel nail with a zinc
coating serves as the anode (zinc is the anode), and the lemon serves as the
electrolyte. A voltmeter or wire connecting the penny and nail completes the circuit.
23-2 Silver can be polished by placing it in an aluminum pan containing a solution of baking
soda, salt, and water. Speculate as to how the polishing process works.
Solution:
The black tarnish on silver is silver sulfide. An electrochemical reaction occurs in which
the silver sulfide is reduced to silver plus aluminum sulfide according to
3 Ag2S + 2 Al → 6 Ag + Al2S3
The baking soda functions as an electrolyte. The silver is left behind on the part to be
cleaned.
23-3 A gray cast iron pipe is used in the natural gas distribution system for a city. The pipe
fails and leaks, even though no corrosion noticeable to the naked eye has occurred.
Offer an explanation for why the pipe failed.
Solution: Because no corrosion is noticeable, the corrosion byproduct apparently is still in
place on the pipe, hiding the corroded area. The circumstances suggest graphitic
corrosion, an example of a selective chemical attack. The graphite flakes in the gray
iron are not attacked by the corrosive soil, while the iron matrix is removed or
converted to an iron oxide or hydroxide trapped between the graphite flakes.
Although the pipe appears to be sound, the attacked area is weak, porous, and
spongy. The natural gas can leak through the area of graphitic corrosion and
accumulate, eventually leading to an explosion.
23-4 A brass plumbing fitting produced from a Cu-30% Zn alloy operates in the hot water
system of a large office building. After some period of use, cracking and leaking occur.
On visual examination, no metal appears to have been corroded. Offer an explanation
for why the fitting failed.
Solution: The high zinc brasses are susceptible to dezincification, particularly when the
temperature is increased, as in the hot water supply of the building. One of the
characteristics of dezincification is that copper is redeposited in the regions that are
attacked, obscuring the damage. The redeposited copper is spongy, brittle, and
weak, permitting the fitting to fail and leak. Therefore, dezincification appears to be
a logical explanation.
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,23-5 Plot the electronegativity of the elements listed in Table 23–1 as a function of electrode
potential. (Refer to Chapter 2 for electronegativity values.) What is the trend that you
observe in this data? Using an example, explain how the electronic structure of a metal
is consistent with its anodic or cathodic tendency.
Solution:
In general, as electronegativity increases, the tendency for the elements to corrode
decreases. Anodic elements are more electropositive (they have a low
electronegativity), meaning that they want to give up their electrons. Cathodic
elements are electronegative, i.e., they want to gain electrons. For example,
consider lithium. Li has the electronic structure [Li] = [He] 2s1. Lithium wants to give
up the 2s1 electron to achieve a stable configuration and has anodic tendencies.
23-6 Write the anodic or cathodic reaction (as appropriate) for aluminum, germanium and
chromium.
Solution:
𝐴𝐴𝐴𝐴 → 𝐴𝐴𝐴𝐴 3+ + 3𝑒𝑒 −
𝐺𝐺𝐺𝐺 → 𝐺𝐺𝐺𝐺 4+ + 4𝑒𝑒 −
𝐶𝐶𝐶𝐶 → 𝐶𝐶𝐶𝐶 3+ + 3𝑒𝑒 −
23-7 Suppose 10 g of Sn2+ are dissolved in 1000 mL of water to produce an electrolyte.
Calculate the electrode potential of the tin half-cell.
Solution: The concentration of the electrolyte is
C = 10 g/(118.69 g/mol)/(1 L) = 0.0843 M
The electrode potential from the Nernst equation is
E = –0.14 + (0.0592/2) log (0.0843) = –0.172 V
Note that the logarithm is to the base 10 in this equation.
23-8 Use the Nernst equation to determine the concentration of chromium in water if the
difference from standard potential is +0.016 volts.
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,Solution:
The Nernst equation:
0.0592
𝐸𝐸 = 𝐸𝐸0 + log 𝐶𝐶ion
𝑛𝑛
With data from the problem, and for chromium:
0.0592
+0.016 𝑉𝑉 = log 𝐶𝐶ion
3
Rearranging and solving:
0.811 = log 𝐶𝐶ion
𝐶𝐶ion = 6.5 M
23-9 A half-cell produced by dissolving copper in water produces an electrode potential of
+0.32 V. Calculate the amount of copper that must have been added to 1000 mL of
water to produce this potential.
Solution: From the Nernst equation, with E0 = 0.34 V and the molecular weight of copper of
63.54 g/mol, we can find the number of grams “x” added to 1000 ml of the solution.
For Cu2+, n = 2.
0.32 = 0.34 + (0.0592/2) log (x/63.54)
log (x/63.54) = (–0.02)(2)/0.0592 = –0.67568
x /63.54 0.211
= = or x 13.4 g Cu per 1000 mL H 2 O
23-10 An electrode potential in a platinum half-cell is 1.10 V. Determine the concentration of
Pt4+ ions in the electrolyte.
Solution: From the Nernst equation, with E0 = 1.20 V and the molecular weight of platinum of
195.09 g/mol, we can find the amount “x” of Pt added per 1000 mL of solution. For
Pt, n = 4.
1.10 = 1.20 + (0.0592/4) log (x/195.09)
log (x/195.09) = –6.7568
x/195.09 = 0.000000175
x = 0.000034 g Pt per 1000 mL H2O
23-11 Use Faraday’s equation to determine the time for a 5 A current to completely corrode
away a block of silver weighing 50 grams.
Solution:
Using Faraday’s equation:
𝐼𝐼𝐼𝐼𝐼𝐼
𝑤𝑤 =
𝑛𝑛F
Rearranged:
565
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, 𝑤𝑤𝑤𝑤F
= 𝑡𝑡
𝐼𝐼𝐼𝐼
Solving:
50 g 96,500 C 1 1 mol A ∙ s
𝑡𝑡 = � � � �
1 1 mol 5 A 107.868 g C
𝑡𝑡 = 8946 s = 2.5 h
23-12 A current density of 0.05 A/cm2 is applied to a 150 cm2 cathode. What period of time is
required to plate out a 1-mm-thick coating of silver onto the cathode?
Solution: The current in the cell is I = iA = (0.05 A/cm2)(150 cm2) = 7.5 A
The weight of silver that must be deposited to produce a 1 mm = 0.1 cm thick layer is
w = (150 cm2)(0.1 cm)(10.49 g/cm3) = 157.35 g
From the Faraday equation, with n = 1 for silver:
157.35 g = (7.5 A)(t )(107.868 g/mol)/[(1)(96,500 C)]
=t 18,
= 769 s 5.21 h
23-13 We wish to produce 100 g of platinum per hour on a 1000 cm2 cathode by electro
plating. What plating current density is required? Determine the current required.
Solution: In the Faraday equation, n = 4 for platinum, which has an atomic weight of 195.09
g/mol. The weight of platinum that must be deposited per second is 100 g/(3600
s/h) = 0.02778 g/s.
0.02778 g/s = (i )(1000 cm 2 )(195.09 g/mol)/[(4)(96,500 C)]
i = 0.055 A/cm 2
The current must then be
I = iA = (0.055 A/cm2)(1000 cm2) = 55 A
23-14 A 1-m-square steel plate is coated on both sides with a 0.005-cm-thick layer of zinc. A
current density of 0.02 A/cm2 is applied to the plate in an aqueous solution. Assuming
that the zinc corrodes uniformly, determine the length of time required before the steel
is exposed.
Solution: The surface area includes both sides of the plate:
A = (2 sides) (100 cm) (100 cm) = 20,000 cm2
The weight of zinc that must be removed by corrosion is
w = (20,000 cm2)(0.005 cm)(7.133 g/cm3) = 713.3 g
From Faraday’s equation, where n = 2 for zinc:
(0.02 A/cm 2 )(20, 000 cm 2 )(t )(65.38 g/cm3 )
713.3 g =
(2)(96,500 C)
= t 5264
= s 1.462 h
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