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polymers for advanced technology

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This subject provides a comprehensive understanding of high-performance and functional polymers tailored for advanced engineering and industrial applications. It explores the chemical structure, synthesis, and specialized properties of polymers that demonstrate exceptional resistance, responsiveness, and adaptability under extreme conditions. The course begins with an in-depth study of temperature and fire-resistant polymers, such as fluoropolymers, aromatic polymers, polysulphides, polyesters, polyamides, polyimides, polyketones, heterocyclic polymers, and polysiloxanes. These materials are critically important in aerospace, automotive, electronics, and high-temperature environments due to their thermal stability and flame retardance. Further, the syllabus introduces ionic polymers and liquid crystalline polymers (LCPs), highlighting their synthesis, hydrophilicity, ion-exchange capacities, and applications in membranes and sensors. Emphasis is placed on ionomers derived from polystyrene, polyethylene, PTFE, and polyaromatic backbones, as well as on the role of polyelectrolytes and polymer-ion complexes in bioengineering and electrochemical applications. A major focus of the subject is on conducting polymers and their technological relevance. This includes polymers that are photo-conductive, piezoelectric, pyroelectric, and ferroelectric—materials essential for the development of sensors, actuators, non-linear optical devices, and smart electronics. Characterization techniques such as cyclic voltammetry, chronoamperometry, and chronocoulometry are also introduced to analyze the electrochemical properties of these advanced materials. The subject further explores real-world applications, including the use of conductive polymers in microelectronics, corrosion protection, electromagnetic interference (EMI) shielding, rechargeable batteries, light-emitting devices (LEDs), artificial muscles, and electrochromic displays. Lastly, the course covers polymer-based concrete systems like Polymer Concrete (PC), Polymer-Portland Cement Concrete (PPCC), and Polymer Impregnated Concrete (PIC), addressing their manufacturing processes, material properties, mixing methods, and diverse structural applications. Through this integrated study, students gain the theoretical knowledge and practical foundation required for innovation in polymer science, with a focus on high-performance materials in advanced technologies.

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60 SPECIALTY POLYMERS

Table 3.9 Properties of polyetheretherketone

30% glass
fibre
Property Unfilled filled

Tensile strength (MPa) 92 157
Elongation at break (%) 4.9 2.2
(yield)
Flexural modulus (GPa) 3.7 10.3
Notched Izod impact
strength (ASTM, D256) (J m - 1) 83 96
Heat distortion
temperature Cc) 140 315
Limiting oxygen index (%) 35


with polyimides which are sensitive to hydrolysis. Flammability behaviour
is also good with a limiting oxygen index of 40 and very low smoke and
toxic gas production, characteristic of many wholly aromatic polymers.
Applications include electrical products such as high temperature connectors,
film wrapping for cables, wire and cable insulation for fire resistant uses such
as warships and oil wells, hot water pumps, valves and engine components.
Composite prepregs with carbon fibres have been developed for structural
aircraft components. Other types of polymer, so-called polyetherketones,
presumably with fewer flexibilizing ether links, are also under development
(Victrex PEK™, Ultrapek™, and Hostatec™). These polymers have even
higher Tg values and heat distortion temperatures (up to 340°C for glass filled
grades). Typical properties for PEEK are shown in Table 3.9.

3.7 Heterocyclic polymers
Heterocyclic structures in the polymer chain provide another type of ring
structure to stiffen the chain and raise Tg , Tm and softening point. In the
earlier days of the search for high temperature resistant polymers, many such
polymers were synthesized and their thermal degradation behaviour was
investigated. However, hardly any of these materials were ever commercialized
and, despite the much greater variety of thermally stable heterocyclic polymers
potentially available, very few have had any commercial success. By far the
most important of these materials are the polyimides, which were developed
comparatively early, and have been the only real commercial success. The
polybenzimidazoles, also developed in the early 196Os, have only ever achieved
a semi-commercial status. Discussion is largely restricted to these two groups
of materials.

3.7.1 Polyimides
Dupont offered the first commercial polyimide in the early 1960s, made by
condensation between pyromellitic dianhydride and 4,4-diamino diphenyl

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