Md. Hasan Ali
Lecturer, IPE Department
Niter
, Course Outlines
METAL CASTING PROCESSES:
n Introduction, Sand casting procedures, Pattern making, Material types and
construction of patterns, Pattern allowances, Molding sand, Molding sand
properties, Molding process, Molding materials, Casting processes, Sand
casting defects etc.
THEORY OF METAL CUTTING:
n Tool geometry, Chip formation, Mechanics of metal cutting, Cutting tool
material, Cutting fluid and Machining economics.
METAL JOINING METHODS:
n Introduction, Classification, Types of weld and weld joint, Different
welding processes, Weld Symbols, Defects in Welds, Testing of welds,
Quality Control of welds, Robotic welding, Brazing and Soldering
Department of Industrial & Production Engineering 129/2
, References
n Manufacturing Processes for Engineering Materials - S. Kalpakjian and et. al.
n Metal Cutting: Theory & Practice- A. Bhattacharyya
n Metal Cutting Theory and Cutting Tool Design - Ersinov and others
n Metal Cutting Principles - M. C. Shaw
n Materials and Processes in Manufacturing - E. P. DeGarmo and et. al.
n Manufacturing Processes - M. L. Begeman and et. al.
n CIRP Annals
n JSME International Journal
n Journal of Advanced Manufacturing Technology
n Journal of Material Processing Technology
n ASME
n Wear
n IMechE
Department of Industrial & Production Engineering 129/3
, Manufacturing
is a process for converting ideas and market or customer needs into
artifacts; includes design, procurement, test, finance, human resources, marketing, etc.
Manufacturing is the conversion of raw materials into useful products
n Creating shapes by various means and assembling these shapes into a useful
product. A physical product always has a shape
Function
Aesthetics
n These shapes are created by a wide variety of processes
n Products must meet specifications, design requirements, & regulatory standards.
n Product must be economic and environmentally friendly.
n Quality must be built into the design.
n Methods must be flexible.
n Manufacturers must listen to customer feedback.
n Productivity must be constantly improved.
Department of Industrial & Production Engineering 129/4
Lecturer, IPE Department
Niter
, Course Outlines
METAL CASTING PROCESSES:
n Introduction, Sand casting procedures, Pattern making, Material types and
construction of patterns, Pattern allowances, Molding sand, Molding sand
properties, Molding process, Molding materials, Casting processes, Sand
casting defects etc.
THEORY OF METAL CUTTING:
n Tool geometry, Chip formation, Mechanics of metal cutting, Cutting tool
material, Cutting fluid and Machining economics.
METAL JOINING METHODS:
n Introduction, Classification, Types of weld and weld joint, Different
welding processes, Weld Symbols, Defects in Welds, Testing of welds,
Quality Control of welds, Robotic welding, Brazing and Soldering
Department of Industrial & Production Engineering 129/2
, References
n Manufacturing Processes for Engineering Materials - S. Kalpakjian and et. al.
n Metal Cutting: Theory & Practice- A. Bhattacharyya
n Metal Cutting Theory and Cutting Tool Design - Ersinov and others
n Metal Cutting Principles - M. C. Shaw
n Materials and Processes in Manufacturing - E. P. DeGarmo and et. al.
n Manufacturing Processes - M. L. Begeman and et. al.
n CIRP Annals
n JSME International Journal
n Journal of Advanced Manufacturing Technology
n Journal of Material Processing Technology
n ASME
n Wear
n IMechE
Department of Industrial & Production Engineering 129/3
, Manufacturing
is a process for converting ideas and market or customer needs into
artifacts; includes design, procurement, test, finance, human resources, marketing, etc.
Manufacturing is the conversion of raw materials into useful products
n Creating shapes by various means and assembling these shapes into a useful
product. A physical product always has a shape
Function
Aesthetics
n These shapes are created by a wide variety of processes
n Products must meet specifications, design requirements, & regulatory standards.
n Product must be economic and environmentally friendly.
n Quality must be built into the design.
n Methods must be flexible.
n Manufacturers must listen to customer feedback.
n Productivity must be constantly improved.
Department of Industrial & Production Engineering 129/4
