SACA Certification C-101 Exam Questions and Answers
Function - -The three Fs of product design are form, fit and __________.
-Lean Manufacturing - -High product quality, quick delivery, low costs are the primary
goals of what system?
-Standardize - -Which 5S step involves formatting 5S work instructions so that they look
and read alike?
-Reduces the waste of excess motion, helps improve morale, and enables other lean
methods to be more successful - -How does the 5S method aid in the goal of lean
manufacturing?
-HMI - -What is the interface used with CNC machines to load and monitor programs?
-PLC - -The automation of many different manufacturing processes is done through the
use of a small computer called a __________.
-An error message. - -When a machine stops due to an problem, what would the machine's
HMI typically display?
-Industry 4.0 - -Smart sensors connected to manufacturing networks creates what level of
Industry?
-Ethernet - -What standard introduced in the early 1980s established a method to
physically connect machines from different manufacturers enabling them to communicate
to one another?
-Predictive maintenance - -Which IIoT application monitors equipment during normal
operation to prevent failures to the equipment?
-Standards - -Occupational Safety and Health Administration(OSHA) develops __________ for
safety retail and service industries to construction and manufacturing.
-True - -The regulation that requires manufacturers to document and report information
on the types of chemicals they use, store, release into the environment, or dispose of is
known as EPCRA. Is this statement TRUE or FALSE?
-Computers - -The use of ___________________marked the advent of the third industrial
revolution?
-Notify a supervisor immediately - -If an operator knows a safety problem exists with a
machine, the operator should __________.
, -Emergency stop - -A(n) __________ is a device or system that shuts down a machine
immediately if the operator is in danger.
-It is closed - -If the energy sources are shut down, what would this mean for a pneumatic
valve?
-1. Shut down the equipment
2.Connect Hasp
3. Attach Lock
4. Add Tag
5. Test Start Equipment - -What are the 5 steps of electrical Lockout/tagout
-Falls - -Which of the following is a common cause of workplace death?
-Hazard assessment - -The process of identifying potential hazards in the workplace is
known as a __________.
-TRUE - -An injury is defined as physical harm to the body that happens as a result of
exposure to some form of energy that exceeds the body's tolerance. Is this statement TRUE
or FALSE?
-Shut down their machines and leave the building - -In the event of an evacuation alarm,
employees should __________.
-15 - -After exposure to most chemicals the eyes should be flushed continuously for
__________ minutes.
-Thickeners - -Grease is made from a liquid lubricant with what added to it to make it
semi-solid?
-Pictograms - -What does the GHS hazardous material classification systems use to
identify the danger of a material?
-16 - -Every Safety Data Sheet must follow the same format that has __________ sections.
-SDS - -Safe handling procedures of chemicals are found in the __________.
-First in, first out - -__________ is a system that rotates chemical stock to ensure they are
used within their shelf life.
-Explosive - -An orange DOT label indicates the material is __________.
-DOT Hazardous Materials Table - -Before shipping a hazardous material, review the
__________, which provides directions for packaging, labels, UN ID, and required paperwork
for shipment.
Function - -The three Fs of product design are form, fit and __________.
-Lean Manufacturing - -High product quality, quick delivery, low costs are the primary
goals of what system?
-Standardize - -Which 5S step involves formatting 5S work instructions so that they look
and read alike?
-Reduces the waste of excess motion, helps improve morale, and enables other lean
methods to be more successful - -How does the 5S method aid in the goal of lean
manufacturing?
-HMI - -What is the interface used with CNC machines to load and monitor programs?
-PLC - -The automation of many different manufacturing processes is done through the
use of a small computer called a __________.
-An error message. - -When a machine stops due to an problem, what would the machine's
HMI typically display?
-Industry 4.0 - -Smart sensors connected to manufacturing networks creates what level of
Industry?
-Ethernet - -What standard introduced in the early 1980s established a method to
physically connect machines from different manufacturers enabling them to communicate
to one another?
-Predictive maintenance - -Which IIoT application monitors equipment during normal
operation to prevent failures to the equipment?
-Standards - -Occupational Safety and Health Administration(OSHA) develops __________ for
safety retail and service industries to construction and manufacturing.
-True - -The regulation that requires manufacturers to document and report information
on the types of chemicals they use, store, release into the environment, or dispose of is
known as EPCRA. Is this statement TRUE or FALSE?
-Computers - -The use of ___________________marked the advent of the third industrial
revolution?
-Notify a supervisor immediately - -If an operator knows a safety problem exists with a
machine, the operator should __________.
, -Emergency stop - -A(n) __________ is a device or system that shuts down a machine
immediately if the operator is in danger.
-It is closed - -If the energy sources are shut down, what would this mean for a pneumatic
valve?
-1. Shut down the equipment
2.Connect Hasp
3. Attach Lock
4. Add Tag
5. Test Start Equipment - -What are the 5 steps of electrical Lockout/tagout
-Falls - -Which of the following is a common cause of workplace death?
-Hazard assessment - -The process of identifying potential hazards in the workplace is
known as a __________.
-TRUE - -An injury is defined as physical harm to the body that happens as a result of
exposure to some form of energy that exceeds the body's tolerance. Is this statement TRUE
or FALSE?
-Shut down their machines and leave the building - -In the event of an evacuation alarm,
employees should __________.
-15 - -After exposure to most chemicals the eyes should be flushed continuously for
__________ minutes.
-Thickeners - -Grease is made from a liquid lubricant with what added to it to make it
semi-solid?
-Pictograms - -What does the GHS hazardous material classification systems use to
identify the danger of a material?
-16 - -Every Safety Data Sheet must follow the same format that has __________ sections.
-SDS - -Safe handling procedures of chemicals are found in the __________.
-First in, first out - -__________ is a system that rotates chemical stock to ensure they are
used within their shelf life.
-Explosive - -An orange DOT label indicates the material is __________.
-DOT Hazardous Materials Table - -Before shipping a hazardous material, review the
__________, which provides directions for packaging, labels, UN ID, and required paperwork
for shipment.
