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Dc motors and Reduction Techniques and Transfer Function

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Master the core concepts of electromechanical systems for your Control Systems or Mechatronics exams! This comprehensive guide seamlessly integrates the physics of DC Motors with practical Reduction Techniques and essential Transfer Function modeling. Key Topics Covered: · DC Motor Operation: In-depth analysis of Brushed/Brushless motors, torque-speed curves, and Back EMF. · Reduction Techniques: Gearbox fundamentals (Planetary, Worm), calculating reduction ratios, and their impact on torque and speed. · System Modeling: Deriving the Transfer Function for a complete motor-gear system in the Laplace domain. · Control Design: Using the system model to design and tune PID controllers for precise speed and position control. · Performance Analysis: Predicting system response, stability, and efficiency. What You Get: · Clear, concise explanations linking theory to practice. · Step-by-step derivations and solved problems. · Essential block diagrams and performance graphs. Stop struggling to connect the dots! This document is your all-in-one resource to excel. Download now and build a rock-solid understanding of dynamic system control.

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DC motors
In control systems, a dc motor can be used in different control modes. The two
control modes used are:
 Armature control with fixed field current.
 Field control with fixed armature current.
Armature control

𝑅𝑎 𝐿𝑎 𝑖𝑓 (𝑐𝑜𝑛𝑠𝑡𝑎𝑛𝑡)
+



e 𝑖𝑎 𝑒𝑏 +



_
𝜃
𝐽, ϝ




Where:
𝑅𝑎 = resistance of the armature winding
𝐿𝑎 = inductance of the armature winding
𝑖𝑎 = the armature current
𝑖𝑓 = the field current
𝑒 = the applied armature voltage
𝑒𝑏 = the back emf
𝑇 = the torque developed by the motor
𝜃 = the angular displacement of the motor shaft
𝐽 = the equivalent moment of inertia of motor and load referred to the motor shaft
ϝ = the viscous friction coefficient

, In the linear range of magnetization curve, air gap flux is proportional to the field
current.
∅ = 𝑘𝑓 𝑖𝑓
The torque developed by the motor is proportional to product of armature current
and the air-gap flux, hence we have:
𝑇 = 𝑘1 𝑘𝑓 𝑖𝑓 𝑖𝑎
For armature controlled dc motor, the field current is kept constant and hence we
have:
𝑇 = 𝑘 𝑇 𝑖𝑎 ⋯ ⋯ ⋯ ⋯ ⋯ (1)
𝑘 𝑇 = 𝑘1 𝑘𝑓 𝑖𝑓 is the motor torque constant.
The Kirchhoff’s voltage law for the armature circuit is:
𝑑𝑖𝑎
𝐿𝑎 + 𝑅𝑎 𝑖𝑎 + 𝑒𝑏 = 𝑒 ⋯ ⋯ ⋯ (2)
𝑑𝑡
The mechanical torque equation is:
𝑑2𝜃 𝑑𝜃
𝑇 =𝐽 2 +ϝ ⋯ ⋯ ⋯ ⋯ ⋯ ⋯ (3)
𝑑𝑡 𝑑𝑡
The back emf (𝑒𝑏 ) is proportional to speed and is given by:
𝑑𝜃
𝑒𝑏 = 𝑘𝑏 ⋯ ⋯ ⋯ ⋯ ⋯ ⋯ ⋯ ⋯ (4)
𝑑𝑡
Taking Laplace transform of the above equations we get:
𝑇(𝑠) = 𝑘 𝑇 𝐼𝑎 (𝑠) ⋯ ⋯ ⋯ ⋯ ⋯ ⋯ ⋯ ⋯ (5)

𝑠𝐿𝐼𝑎(𝑠) + 𝑅𝐼𝑎(𝑠) + 𝐸𝑏(𝑠) = 𝐸(𝑠) ⋯ ⋯ ⋯ (6)

𝑇(𝑠) = 𝑠 2 𝐽𝜃(𝑠) + 𝑠ϝ𝜃(𝑠) ⋯ ⋯ ⋯ ⋯ ⋯ (7)
𝐸𝑏 = 𝑠𝑘𝑏 𝜃(𝑠) ⋯ ⋯ ⋯ ⋯ ⋯ ⋯ ⋯ ⋯ (8)
From (6) we have:
(𝑠𝐿𝑎 + 𝑅𝑎 )𝐼𝑎(𝑠) = 𝐸(𝑠) − 𝐸𝑏(𝑠) ⋯ ⋯ (9)

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