SERVICE MANUAL
'35' Series 4WD
/
GEAR
Click here to go on
INDEX
Main Page
, Index
DESCRIPTION PAGES
GROUP : A GENERAL
General........................................................................................... A1 – A21
GROUP : B SPLITTING THE TRACTOR
Splitting of Tractor ........................................................................ B1 – B32
GROUP : C ENGINE
Introduction .................................................................................. C3 – C18
Manifolds, Cylinder Head & Valves ............................................. C19 – C30
Connecting Rods, Pistons & Cylinder Sleeves ............................. C31 – C40
Lubrication Systems .................................................................... C41 – C46
Timing Gear Train, Front Cover & Camshaft .............................. C47 – C54
Crankcase, Crankshaft, Main Bearings & Flywheel ..................... C55 – C68
Special Notes & Trouble Shooting .............................................. C69 – C76
Cooling System ........................................................................... C77 – C86
Air Cleaner .................................................................................. C87 – C92
Fuel System ............................................................................... C93 – C111
GROUP : D CLUTCH
Clutch ............................................................................................ D1 – D10
GROUP : E TRANSMISSION
Transmission ................................................................................... E3 – E22
Rear Axle ...................................................................................... E23 – E30
Differential ................................................................................... E31 – E44
Differential Lock System .............................................................. E45 – E50
Rear PTO Cover ............................................................................ E51 – E54
Wet Clutch PTO ........................................................................... E55 – E58
Brakes .......................................................................................... E59 – E65
,Index
DESCRIPTION PAGES
GROUP : F FRONT AXLE
Front Axle ....................................................................................... F1 – F25
GROUP : G ELECTRICALS
Electrical System ........................................................................... G1 – G28
GROUP : H STEERING
Steering ......................................................................................... H1 – H19
GROUP : I HYDRAULICS
Hydraulics ........................................................................................ I1 – I37
Auxiliary Valve ............................................................................... I38 – I40
GROUP : J CHARTS
Engine
Differential Assembly & Rear Axle
Rear Axle Carrier and Brake Assembly
Front Axle - Differential
Front Axle - Side Section
Speed Section - Transmission
Speed Section - Transmission
Range Section - Transmission
Range Section - Transmission
Lubrication & Greasing Chart - 35 Series
, General
Safety Notes
SAFETY - ALERT SYMBOL AND TERMS
This Safety Alert Symbol means ATTENTION! The safety alert symbol identifies important
BE ALERT! YOUR SAFETY IS INVOLVED! safety messages on machines, safety signs,
in manuals, or elsewhere. When you see
this symbol, be alert to the possibility of
personal injury or death. Follow the
instructions given in the safety messages.
Why is SAFETY important to you?
ACCIDENTS DISABLE AND KILL
ACCIDENTS ARE COSTLY
ACCIDENTS CAN BE AVOIDED
Remember that YOU are the key to safety. Good Work Safely – Follow these Rules
safety practices not only protect you, but also the 1. Always wear safety glasses when using
people around you. Study the features in this a hammer, chisel or other tools that may
cause chips to fly.
manual and make them a working part of your
2. Keep work area organized and clean. Wipe
safety program. Keep in mind that this safety section up oil or spills of any kind. Keep tools and
is written only for this type of machine. Practice parts off of the floor. Eliminate the possibility
all other usual and customary safe working of a fall which could result in a serious injury.
precautions, and above all - REMEMBER - SAFETY 3. Be sure to reinstall safety devices, guards or
IS YOUR RESPONSIBILITY. YOU CAN PREVENT shields after adjusting and/or servicing the
SERIOUS INJURY OR DEATH. machine.
4. After servicing, be sure all tools, parts, or
SAFETY - DANGER, WARNING and CAUTION servicing equipment are removed from the
machine.
Whenever you see the words and symbols shown 5. Use a safety catch on all hoist hooks. Do not
below, used in this book and on decals, you MUST take a chance, the load could slip off the
take note of their instructions. hook.
6. Electrical storage batteries give off explosive
hydrogen gas when charging and continue
The symbol and the word to do so for some time after receiving a steady
charge. Do not under any circumstances allow
DANGER indicates an imminently hazardous an electric spark or an open flame near the
situation with, if not avoided, will result in DEATH battery. Always disconnect a battery cable
OR SERIOUS INJURY. before working on the electrical system.
Always wear safety goggles when servicing
batteries.
The symbol and the word 7. Use proper tools to make repairs, using
hammers and chisels or punches when pullers
WARNING indicates a potentially hazardous should be used increases the probability of
situation. If the instructions or procedures are not injury.
correctly followed it could result in PERSONAL 8. Be careful when using compressed air to dry
INJURY, OR LOSS OF LIFE. parts. Use approved air blow guns, do not
exceed 30 psi, wear safety glass or goggles
and use proper shielding to protect everyone
in the work area.
The symbol and the word 9. Do not wear rings, wrist watches or loose
CAUTION identifies special instructions or procedure fitting clothing when working on machinery
which if not strictly observed, could result in because they could catch on moving parts
DAMAGE, DESTRUCTION OF EQUIPMENT, OR causing serious injury. Wear sturdy,
roughsoled work shoes. Never adjust and/or
PERSONAL INJURY. service a machine with bare feet or while
NOTE : The word NOTE indicates points of wearing sandals or sneakers.
particular interest for more efficient and 10. Exhaust gases are highly poisonous!
Therefore, do not start the engine in closed
convenient repair or operation. rooms unless adequate ventilation is ensured.
35 Series 4WD, Model - 3535, 4035, 4535 and 5035 SM June’08 A-1
'35' Series 4WD
/
GEAR
Click here to go on
INDEX
Main Page
, Index
DESCRIPTION PAGES
GROUP : A GENERAL
General........................................................................................... A1 – A21
GROUP : B SPLITTING THE TRACTOR
Splitting of Tractor ........................................................................ B1 – B32
GROUP : C ENGINE
Introduction .................................................................................. C3 – C18
Manifolds, Cylinder Head & Valves ............................................. C19 – C30
Connecting Rods, Pistons & Cylinder Sleeves ............................. C31 – C40
Lubrication Systems .................................................................... C41 – C46
Timing Gear Train, Front Cover & Camshaft .............................. C47 – C54
Crankcase, Crankshaft, Main Bearings & Flywheel ..................... C55 – C68
Special Notes & Trouble Shooting .............................................. C69 – C76
Cooling System ........................................................................... C77 – C86
Air Cleaner .................................................................................. C87 – C92
Fuel System ............................................................................... C93 – C111
GROUP : D CLUTCH
Clutch ............................................................................................ D1 – D10
GROUP : E TRANSMISSION
Transmission ................................................................................... E3 – E22
Rear Axle ...................................................................................... E23 – E30
Differential ................................................................................... E31 – E44
Differential Lock System .............................................................. E45 – E50
Rear PTO Cover ............................................................................ E51 – E54
Wet Clutch PTO ........................................................................... E55 – E58
Brakes .......................................................................................... E59 – E65
,Index
DESCRIPTION PAGES
GROUP : F FRONT AXLE
Front Axle ....................................................................................... F1 – F25
GROUP : G ELECTRICALS
Electrical System ........................................................................... G1 – G28
GROUP : H STEERING
Steering ......................................................................................... H1 – H19
GROUP : I HYDRAULICS
Hydraulics ........................................................................................ I1 – I37
Auxiliary Valve ............................................................................... I38 – I40
GROUP : J CHARTS
Engine
Differential Assembly & Rear Axle
Rear Axle Carrier and Brake Assembly
Front Axle - Differential
Front Axle - Side Section
Speed Section - Transmission
Speed Section - Transmission
Range Section - Transmission
Range Section - Transmission
Lubrication & Greasing Chart - 35 Series
, General
Safety Notes
SAFETY - ALERT SYMBOL AND TERMS
This Safety Alert Symbol means ATTENTION! The safety alert symbol identifies important
BE ALERT! YOUR SAFETY IS INVOLVED! safety messages on machines, safety signs,
in manuals, or elsewhere. When you see
this symbol, be alert to the possibility of
personal injury or death. Follow the
instructions given in the safety messages.
Why is SAFETY important to you?
ACCIDENTS DISABLE AND KILL
ACCIDENTS ARE COSTLY
ACCIDENTS CAN BE AVOIDED
Remember that YOU are the key to safety. Good Work Safely – Follow these Rules
safety practices not only protect you, but also the 1. Always wear safety glasses when using
people around you. Study the features in this a hammer, chisel or other tools that may
cause chips to fly.
manual and make them a working part of your
2. Keep work area organized and clean. Wipe
safety program. Keep in mind that this safety section up oil or spills of any kind. Keep tools and
is written only for this type of machine. Practice parts off of the floor. Eliminate the possibility
all other usual and customary safe working of a fall which could result in a serious injury.
precautions, and above all - REMEMBER - SAFETY 3. Be sure to reinstall safety devices, guards or
IS YOUR RESPONSIBILITY. YOU CAN PREVENT shields after adjusting and/or servicing the
SERIOUS INJURY OR DEATH. machine.
4. After servicing, be sure all tools, parts, or
SAFETY - DANGER, WARNING and CAUTION servicing equipment are removed from the
machine.
Whenever you see the words and symbols shown 5. Use a safety catch on all hoist hooks. Do not
below, used in this book and on decals, you MUST take a chance, the load could slip off the
take note of their instructions. hook.
6. Electrical storage batteries give off explosive
hydrogen gas when charging and continue
The symbol and the word to do so for some time after receiving a steady
charge. Do not under any circumstances allow
DANGER indicates an imminently hazardous an electric spark or an open flame near the
situation with, if not avoided, will result in DEATH battery. Always disconnect a battery cable
OR SERIOUS INJURY. before working on the electrical system.
Always wear safety goggles when servicing
batteries.
The symbol and the word 7. Use proper tools to make repairs, using
hammers and chisels or punches when pullers
WARNING indicates a potentially hazardous should be used increases the probability of
situation. If the instructions or procedures are not injury.
correctly followed it could result in PERSONAL 8. Be careful when using compressed air to dry
INJURY, OR LOSS OF LIFE. parts. Use approved air blow guns, do not
exceed 30 psi, wear safety glass or goggles
and use proper shielding to protect everyone
in the work area.
The symbol and the word 9. Do not wear rings, wrist watches or loose
CAUTION identifies special instructions or procedure fitting clothing when working on machinery
which if not strictly observed, could result in because they could catch on moving parts
DAMAGE, DESTRUCTION OF EQUIPMENT, OR causing serious injury. Wear sturdy,
roughsoled work shoes. Never adjust and/or
PERSONAL INJURY. service a machine with bare feet or while
NOTE : The word NOTE indicates points of wearing sandals or sneakers.
particular interest for more efficient and 10. Exhaust gases are highly poisonous!
Therefore, do not start the engine in closed
convenient repair or operation. rooms unless adequate ventilation is ensured.
35 Series 4WD, Model - 3535, 4035, 4535 and 5035 SM June’08 A-1
