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EPRI Rigger (BTHL/BTH-1) 2026 – 150+ Questions & Answers | Rigging, Slings, Crane Safety

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This document contains over 150 exam-style questions and verified answers based on the EPRI Rigger’s Handbook (Below-The-Hook Lifting Devices – BTHL/BTH-1). It provides comprehensive coverage of rigging principles, lifting devices, sling types, load calculations, inspection procedures, and crane operation safety, as outlined throughout the material (pages 1–18 ). The content is organized in a clear question-and-answer format, making it highly effective for exam preparation, field training, and quick revision. It covers essential technical concepts such as center of gravity (CG), sling tension formulas, load weight calculations, rigging configurations, and D/d ratios. Additionally, it includes practical safety guidelines and standards, including temperature limits for rigging equipment, inspection types (initial, frequent, periodic), proper use of shackles, hooks, and slings, and safe crane operation practices such as load angles, boom positioning, and powerline clearances. The document also integrates real-world rigging scenarios and calculations—such as volume and weight formulas, sling angle effects, and dynamic load considerations—ensuring both theoretical understanding and practical application. It aligns closely with industry standards including ASME BTH-1 and is best used alongside references like EPRI Rigger’s Handbook and OSHA rigging and lifting guidelines. This material is especially relevant for: Rigger certification candidates and trainees Crane operators and lifting supervisors Construction, industrial, and maintenance workers Safety and compliance professionals Courses and training programs such as Rigging & Lifting Operations, Crane Safety, Industrial Safety, and Construction Engineering Whether used as a primary study resource or a supplementary training guide, this document provides a complete and structured overview of rigging and lifting fundamentals, helping learners improve safety awareness, technical knowledge, and exam performance. Keywords: rigging exam questions, lifting devices BTHL, ASME BTH-1, sling types rigging, crane safety rules, load calculations rigging, center of gravity CG, sling tension formula, rigging inspection procedures, wire rope slings, shackles hooks rigging, lifting angles rigging, crane operation safety, rigging certification prep, industrial lifting equipment

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Voorbeeld van de inhoud

EPRI Rigger’s Handbook

(BTHL) Below-The-Hook Lifting Devices - 🧠ANSWER ✔✔Any fabricated

assembly designed to hold and attach a load to a hoist mechanism that is

used to lift and transport the load by raising, suspending, or lowering.


(BTHLD) - 🧠ANSWER ✔✔ASME BTH-1 Design of Lifting Devices


Below-The-Hook Lifting Devices - 🧠ANSWER ✔✔Lift Beams, Spreader

Beams, Fabricated Lifting Devices


CG - 🧠ANSWER ✔✔center of gravity

,Complex Loads - 🧠ANSWER ✔✔Difficult to balance or secure/Slings are

less than 30 degree angles from horizontal or greater than 60 degree

angles from the vertical


Crane Operator/Hoist - 🧠ANSWER ✔✔An Individual who is responsible for

the safe handling of the load while operating crane/hoist equipment


D/d Ratio - 🧠ANSWER ✔✔The Ratio between the curvature taken by the

sling, D, and the diameter of the wire rope, synthetic rope or chain


Flagger - 🧠ANSWER ✔✔An Individual who provides direction to the

equipment operator


Hand Chain or Lever Operated Hoist Tension Rigging - 🧠ANSWER ✔✔Use

of Two hand chain or lever-operated hoists positioned at the same

elevation


Heavy Equipment Operator - 🧠ANSWER ✔✔Individual who is qualified and

designated by their immediate supervisor to operate the heavy equipment

used to perform lift activities


Lifting Coordinator - 🧠ANSWER ✔✔The designated individual in the

department or at each site who retains an engineer degree

, Rigger - 🧠ANSWER ✔✔Individual who is trained, qualified and responsible

for developing lift plans and rigging configurations, selecting rigging

hardware, and attaching and securing rigging hardware to perform common

load lifts


The Lift Team should consist of? - 🧠ANSWER ✔✔Crane/Hoist Operator,

Rigger/Flagger, Lift Supervisor, Additional Spotters


Mobile Crane Operators - 🧠ANSWER ✔✔Assist with assembly/disassembly

of the crane


Tag Lines - 🧠ANSWER ✔✔A tag line should be used to start or stop a

loads horizontal rotation


Personnel Basket Lifting - 🧠ANSWER ✔✔Proof Test to 125% of rated

capacity

Not exceed 50% of crane capacity & total suspended weight

Lift Loads with Edges


Sling Protection ABC's - 🧠ANSWER ✔✔A- Abrasion-resistant


B- Bearing pressure

C- Cut-proof

3
COPYRIGHT©JOSHCLAY 2025/2026. YEAR PUBLISHED 2026. COMPANY REGISTRATION NUMBER: 619652435. TERMS OF USE. PRIVACY
STATEMENT. ALL RIGHTS RESERVED

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