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Exam (elaborations)
INDU 6331 Assignment 7 Advanced Quality Control
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---25June 20232022/2023A+
- INDU 6331 Assignment 7 
Advanced Quality Control 
As an example considering p= 0.02, the value of Pa is 
Pa=P{d ≤ c }=∑ 
d=0 
c 
n! 
d !(n−d)! 
p 
d 
(1−p) 
n−d=∑ 
d=0 
c 
nCd∗p 
d 
(1−p) 
n−d 
Pa=P{d ≤2}=100C 0∗0.020 
(1−0.02) 
100−0 
+100C1∗0.021 
(1−0.02) 
100−1 
+100C 2∗0.022 
(1−0.02) 
100−2 
Pa, p=0.02=0.677
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Exam (elaborations)
INDU 6331 Assignment 6 Advanced Quality Control
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---18June 20232022/2023A+
- The data in table represent individual observations on molecular weight taken hourly from a 
chemical process. 
The target value of molecular weight is 1050 and the process standard deviation is thought to be 
about σ= 25. 
a) Set up a tabular cusum for the mean of this process. Design the cusum to quickly detect a shif 
of about 1.0σ in the process mean. 
σ= 25 
μ0= 1.050 
Magnitude of shift= 1,0(25)= 25 
μ1= 1.050 + 1,0(25)= 1.075 
¿1.075− 
1.050/¿ 
2 
=12.5 
¿ μ1− 
μ0 
/¿ 
2 
=...
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Exam (elaborations)
INDU 6331 Assignment 5 Advanced Quality Control
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---15June 20232022/2023A+
- Consider the hole diameter data. Estimate process capability using ´x 
 and R charts. If 
specifications are at 0±0.01, calculate Cp, Cpk, and Cpkm. Interpret these ratios. 
 n= 5 
´x= 
∑ ´x 
m 
= 
(8+0+…+20+18) 
20 
=10,90 
R´ = 
∑Ri 
m 
= 
(80+110+…+60+50) 
20 
=63,50 
σ^= 
R´ 
d2 
= 
63,50 
2.326 
=27,3 
* values expressed in ten-thousandths of an inch 
The following graphics show that the process is in statistical control and that it follows a normal 
distribution, so process ...
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Exam (elaborations)
INDU 6331 Assignment 2 Advanced Quality Control
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---7June 20232022/2023A+
- A mechatronic assembly is subjected to a final functional test. Suppose that defects occur at 
random in these assemblies, and that defects occur according to a Poisson distribution with 
parameter λ= 0.02 
a. What is the probability that an assembly will have exactly one defect? 
λ=0.02 
p ( x )= 
e 
−λ 
λ 
x 
x ! 
p( x=1)= 
e 
−0.02 0.021 
1! 
=0.0196=1.96 
There is a probability of 1.96% that an assembly will have exactly one defect 
b. What is the probability that an assembly will ha...
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Exam (elaborations)
INDU 6331 Assignment 1 Advanced Quality Control
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---11June 20232022/2023A+
- What are the three primary technical tools used for quality control and improvement? 
The three primary technical tools used for quality control and improvement are: 
1. Statistical process control (SPC): On-line tool useful for process monitoring and reduction 
of variability. 
2. Acceptance sampling: Connected to inspection and testing of samples selected at random 
from larger batch. 
3. Design of experiments (DOX): Off-line tool useful to discover key variables influencing 
characteristics o...
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Exam (elaborations)
INDU 6331 Assignment 4 Advanced Quality Control
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---19June 20232022/2023A+
- 6.25 Samples of n= 5 units are taken from a process every hour. The x and R values for a 
particular quality characteristic are determined. After 25 samples have been collected, we 
calculate x avg.= 20 and R= 4.56 
a. What are the three sigma control limits for x and R? 
n= 5 
Three sigma control limits for X 
UCL=´x+ A2 R´ =20+0.577∗4.56=22.63 
Centerline=x´ =20 
LCL=´x−A2R´ =20−0.577∗4.56=17.37 
Three sigma control limits for R 
UCL=D4R´ =2.114∗4.56=9.64 
Centerline=R´ =4.56 ...
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Exam (elaborations)
INDU 6331 Assignment 3 Advanced Quality Control
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---12June 20232022/2023A+
- 4.1 The inside diameters of bearings used in an aircraft landing gear assembly are known to have 
a standard deviation of σ= 0.002cm. A random sample of 15 bearings has an average inside 
diameter of 8.2535cm 
a. Test the hypothesis that the mean inside bearing diameter is 8.25cm Use a two-sided 
alternative and α= 0.05 
σ= 0.002 
n= 15 
Samp. aveg.= 8.2535 
α= 0.05 
H0: μ0= 8.25 
H1: μ0≠ 8.25 
Zα /2=Z0.025=1.96 
Zo= 
x´−μ0 
σ /√n 
= 
8.2535−8.25 
0.002/√15 
=6.77 
If /Z0/ &g...
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